Wind Tunnel Cooling Layout for Stable Liquid Discharge Heads

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Solution Overview

Problem

In liquid discharge apparatuses, the increase in distance from the drive circuit to the head leads to inductance issues, affecting discharge stability and potentially causing short circuits due to ink mist blown onto the drive circuit.

Innovation Solution

The apparatus includes a first and second drive circuit within separate wind tunnels, with discharge sections outside these tunnels, and a blowing section generating airflow to guide cooling air through distinct paths, preventing ink mist from reaching the drive circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the drive circuit is disposed immediately above the head to reduce inductance influence, then discharge stability is improved, but the drive circuit is exposed to ink mist blown by airflow, causing short circuit risk

Engineering Contradiction:
Improvedischarge stabilityVSAvoidink mist exposure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent divides the cooling airflow into multiple separate paths using first and second wind tunnels. Each drive circuit is placed in a dedicated wind tunnel, creating segmented airflow paths that prevent ink mist from reaching the drive circuits while maintaining cooling efficiency and discharge stability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wind tunnels act as intermediary structures that guide cooling airflow away from the head and discharge sections. By introducing these intermediate airflow channels, the patent protects the drive circuits from ink mist exposure while still providing necessary cooling

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If air cooling is used for the drive circuit, then temperature control is improved, but ink mist is blown onto the drive circuit, causing short circuit

Engineering Contradiction:
Improvedrive circuit temperatureVSAvoiddrive circuit safety
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies different airflow characteristics to different regions. The first and second wind tunnels provide directed cooling airflow to the drive circuits, while the airflow paths are specifically designed to avoid the head and discharge sections, creating localized cooling zones with different airflow properties

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces a spatial dimension to the cooling airflow by using three-dimensional wind tunnel structures. The airflow is guided through specific three-dimensional paths that separate the cooling function from the harmful airflow that would blow ink mist onto the drive circuits

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maintains discharge stability and prevents short circuits by isolating the drive circuits from ink mist, ensuring reliable operation and high-definition image formation.

Implementation Method 1

a blowing section generating an airflow

Methodology Applied
Scientific EffectAirflow generation: Convection

Data Source

PatentUS12558909B2Liquid discharge apparatus and cooling unit
Publication Date: 2026.02.24 SEIKO EPSON CORP
  • US12558909B2 patent drawing
  • US12558909B2 patent drawing
  • US12558909B2 patent drawing

AI summary

A liquid discharge apparatus including: a first drive circuit generating a first drive signal; a second drive circuit generating a second drive signal; a first discharge section discharging a liquid onto a medium based on the first drive signal; a second discharge section discharging a liquid onto the medium based on the second drive signal; a blowing section generating an airflow; a first wind tunnel guiding the airflow to a first path; and a second wind tunnel guiding the airflow to a second path different from the first path, wherein the first drive circuit is disposed inside the first wind tunnel, the second drive circuit is disposed inside the second wind tunnel, and the first discharge section and the second discharge section are disposed outside the first wind tunnel and the second wind tunnel.