Wind Turbine Adapter for Non-Complementary Tower Mounting

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Solution Overview

Problem

The non-complementary shape of wind turbine towers with inwardly extending edge portions makes it difficult to secure conventional yaw plates, as existing towers do not have a compatible configuration for mounting these plates.

Innovation Solution

A ring-shaped adapter with complementary configurations for both the tower and yaw plate, allowing the yaw plate to be attached from within the tower structure, accommodating the inwardly extending edge portions and enabling secure mounting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a wind turbine tower is constructed with hollow pole sections having inwardly extending edge portions, then the tower structure achieves structural integrity and strength, but the upper end of the tower does not have a shape complementary to the yaw plate, making it difficult to secure the yaw plate thereto

Engineering Contradiction:
Improvetower structural integrityVSAvoidease of mounting yaw plate
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

An adapter is introduced as an intermediary component between the tower and the yaw plate. The adapter has a lower end with a configuration complementary to the tower structure (accommodating inwardly extending edge portions) and an upper end with a configuration complementary to the yaw plate, thereby enabling secure mounting of the yaw plate to the tower without modifying the tower's structural design

Inventive Principle:
Principle #24Intermediary (Mediator)

2Shape

If the tower upper end is designed with inwardly extending edge portions for structural purposes, then the tower maintains its structural configuration, but the mounting of a conventional yaw plate becomes difficult due to the non-complementary shape

Engineering Contradiction:
Improvetower structural configurationVSAvoidcompatibility with yaw plate
Core Design Contradiction:
ShapeVSAdaptability or versatility

Solution Approach 1:

The adapter serves as a mediator that bridges the shape incompatibility between the tower and the yaw plate. It is designed with a lower end that fits the tower's inwardly extending edge portions and an upper end that provides a complementary shape for the yaw plate, thus maintaining the tower's original structural configuration while enabling yaw plate attachment

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The adapter is designed as a separate, segmented component that can be independently manufactured and installed. This segmentation allows the adapter to have different configurations at its upper and lower ends, accommodating both the tower's structural requirements and the yaw plate's mounting requirements without compromising either

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS7387497B2Adapter
Publication Date: 2008.06.17 VALMONT INDUSTRIES INC
  • US7387497B2 patent drawing
  • US7387497B2 patent drawing
  • US7387497B2 patent drawing

AI summary

An adapter is provided for mounting a wind turbine on the upper end of a wind turbine tower even though the yaw plate of the wind turbine is not complementary in shape to the upper end of the wind turbine tower.