Adjustable Wind Turbine Coupling for Torsional Oscillation Control

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Solution Overview

Problem

Permanent magnet generators in wind turbines face issues with uncontrolled torsional oscillations due to short circuits, leading to resonance and extreme loads, which existing solutions like fuses or increased drive train stiffness are costly or detrimental to performance.

Innovation Solution

Incorporating an adjustable coupling with flexible elements and hydraulic chambers in the drive train, allowing for dynamic adjustment of torsional stiffness to avoid resonance, either by decreasing or increasing stiffness based on the situation to keep the natural frequency above or below the excitation frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the drive train stiffness is increased to avoid resonance, then the torsional natural frequency increases, but the cost and complexity of the system increases significantly

Engineering Contradiction:
Improvetorsional natural frequencyVSAvoiddrive train structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The coupling device incorporates adjustable stiffness characteristics, allowing the torsional stiffness to be modified dynamically. This enables the natural frequency to be adjusted to avoid resonance with excitation frequencies without requiring a permanently stiffened drive train structure, thus resolving the contradiction between stability and device complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the torsional stiffness parameter of the coupling device to modify the natural frequency of the drive train. By adjusting this parameter, the system can avoid resonance conditions without permanently increasing the overall stiffness of the drive train, thereby avoiding the associated costs and complexity.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If fuses or circuit breakers are incorporated to prevent uncontrolled currents, then the harmful effects are reduced, but the device complexity and cost increase

Engineering Contradiction:
Improveuncontrolled currentsVSAvoidelectrical protection system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The invention extracts the harmful effect of uncontrolled currents by allowing them to decay naturally through the adjustable coupling mechanism, eliminating the need for additional electrical protection devices like fuses or circuit breakers. This reduces device complexity while still protecting against harmful effects.

Inventive Principle:
Principle #2Taking out (Extraction)

3Force

If the rotor is braked to reduce speed, then the torsional load decreases, but the stopping time increases significantly due to large inertias

Engineering Contradiction:
Improvetorsional loadVSAvoidstopping time
Core Design Contradiction:
ForceVSLoss of time

Solution Approach 1:

The adjustable coupling provides dynamic damping that actively reduces torsional oscillations during the braking process. This allows the rotor to be stopped more quickly without subjecting the drive train to excessive torsional loads, resolving the contradiction between force reduction and time loss.

Inventive Principle:
Principle #15Dynamics

4Stability of the object's composition

If the coupling stiffness is made adjustable, then the natural frequency can be optimized, but the device complexity increases

Engineering Contradiction:
Improvenatural frequencyVSAvoidcoupling mechanism
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The coupling device incorporates adjustable stiffness characteristics, allowing the torsional stiffness to be modified dynamically. This enables the natural frequency to be adjusted to avoid resonance with excitation frequencies without requiring a permanently stiffened drive train structure, thus resolving the contradiction between stability and device complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the amplitude and frequency of torsional loads, preventing resonance and associated destructive loads, offering a simpler and cost-effective solution compared to traditional methods.

Implementation Method 1

The adjustable coupling may comprise flexible elements and one or more hydraulic chambers in the flexible elements to adjust the stiffness of the flexible elements

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Implementation Method 2

As the permanent magnet rotor rotates, its magnetic field will cause an electromotive force and thereby currents in the stator

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

one or more overpressure valves to release hydraulic fluid from the hydraulic chambers

Methodology Applied
Scientific EffectHydraulic pressure adjustment: Hydraulic Press

Data Source

PatentEP2784309B1Methods for reducing drive train oscillations in a wind turbine
Publication Date: 2019.07.17 GE RENEWABLE TECH WIND BV
  • EP2784309B1 patent drawingFigure 1a
  • EP2784309B1 patent drawingFigure 1b
  • EP2784309B1 patent drawingFigure 2a

AI summary

Methods for reducing torsional oscillations in a drive train of a wind turbine, the drive train of the wind turbine including a rotor with one or more blades, a permanent magnet generator, and an adjustable coupling are disclosed. The methods comprise changing the torsional stiffness of the adjustable coupling so as to change the torsional natural frequency of the drive train. The disclosure further relates to wind turbines comprising a drive train including a rotor with one or more blades, a permanent magnet generator, and an adjustable coupling, wherein the adjustable coupling comprises one or more flexible elements and one or more hydraulic chambers in the flexible elements, and one or more overpressure valves to release hydraulic fluid from the hydraulic chambers.