Wind Turbine Blade Deicing via Generator Torque Modulation

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Solution Overview

Problem

Ice formation on wind turbine blades leads to performance degradation, vibrations, and stress in powertrain components, with existing deicing methods being inefficient or incomplete.

Innovation Solution

A method that involves detecting icing conditions and modulating generator torque to induce vibrations at the natural resonant frequency of the blades, using sensors to determine resonant frequencies and control torque modulation to shake off ice, which can be preventative even before ice forms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If generator torque is modulated at natural resonant frequency, then ice removal effectiveness is improved, but system complexity increases due to resonant frequency detection requirements

Engineering Contradiction:
Improveice removal effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system modulates generator torque to induce mechanical vibrations in rotor blades at their natural resonant frequency, causing ice to break loose and detach from blade surfaces. This vibration-based approach directly addresses the ice removal effectiveness while utilizing the blade's inherent resonant properties

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The system incorporates sensors to detect blade vibrations and calculates resonant frequencies from detected signals, creating a feedback loop that identifies and targets the specific resonant frequency of each blade for effective ice removal. This feedback mechanism enables adaptive torque modulation at the correct frequency

Inventive Principle:
Principle #23Feedback

2Reliability

If vibrations are induced to shake loose ice, then ice removal capability is improved, but energy consumption increases due to continuous torque modulation

Engineering Contradiction:
Improveice removal capabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system applies torque modulation in periodic cycles rather than continuously, activating vibrations only when icing conditions are detected or suspected. This periodic operation allows ice removal capability while minimizing energy consumption by operating only when necessary

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system can perform preventative deicing by detecting favorable icing conditions before actual ice formation occurs, applying torque modulation in advance to prevent ice accumulation. This preliminary action reduces the need for more intensive energy-consuming removal operations later

Inventive Principle:
Principle #10Preliminary action

3Reliability

If torque modulation continues for defined time period, then complete ice removal is improved, but productivity loss increases due to extended operation away from optimal power generation

Engineering Contradiction:
Improvecomplete ice removalVSAvoidproductivity loss
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system implements time-limited torque modulation cycles with defined duration, applying vibrations for sufficient time to remove ice but automatically terminating after the preset period. This ensures complete ice removal while limiting productivity loss by returning to normal power generation operation promptly

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system monitors detected icing conditions and automatically determines when to initiate and terminate deicing operations, self-regulating the process duration to achieve complete ice removal without requiring manual intervention or excessive operation time

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively removes ice from wind turbine blades, enhancing performance and reducing vibrations and stress by using controlled torque modulation at resonant frequencies, improving operational efficiency and reliability.

Implementation Method 1

modulating the torque generated by the generator so as to induce vibrations in the turbine blades, with the vibrations being sufficient to shake loose ice

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

induce vibrations in the turbine blades, with the vibrations being sufficient to shake loose ice that may have formed on the turbine blades

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Data Source

PatentUS8292579B2Method and system for deicing wind turbine rotor blades with induced torque
Publication Date: 2012.10.23 GE INFRASTRUCTURE TECH LLC
  • US8292579B2 patent drawing
  • US8292579B2 patent drawing
  • US8292579B2 patent drawing

AI summary

A method and associated system are provided for deicing turbine blades of a wind turbine, wherein rotational torque from a rotor hub on which the turbine blades are mounted is transmitted to a generator. The method and system include detecting conditions that are indicative of ice formation on a wind turbine blade. In response to detected icing conditions, generator torque is modulated so as to induce upstream vibrations in the turbine blades to shake loose ice that may have formed on the turbine blades.