Wind Turbine Blade Sensor Wind Field Estimation

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Solution Overview

Problem

Current methods for estimating electrical power production in wind turbines are inaccurate due to insufficient measurement of wind characteristics over the rotor area, leading to discrepancies between expected and actual power output, especially in large wind parks with limited meteorological masts.

Innovation Solution

A control device with blade sensors that measure physical properties of rotor blades to estimate wind field characteristics, allowing for precise calculation of mechanical and electrical power production directly from the rotor area, using a wind field estimator and power table to establish accurate power values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If meteorological masts are used to measure wind characteristics, then wind speed data can be obtained, but measurement precision is insufficient because they only measure wind at a single spatial point and not over the entire rotor area

Engineering Contradiction:
Improvewind field measurement precisionVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces mechanical meteorological masts with optical measurement systems (LIDAR, PDPA) that can measure wind characteristics over the entire rotor area without physical contact. This substitution enables precise measurement of wind speed, direction, and shear across the full rotor surface area, eliminating the single-point measurement limitation of traditional masts.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Area of stationary object

If multiple meteorological masts are deployed to improve measurement coverage, then wind field data coverage increases, but device complexity and cost increase significantly

Engineering Contradiction:
Improvemeasurement coverage areaVSAvoidnumber of measurement devices
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent transitions from point measurements (1D/3D coordinates) to area measurements by using optical systems that can measure wind characteristics across the entire rotor surface area simultaneously. This dimensional expansion allows comprehensive wind field mapping without multiplying the number of physical measurement devices.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If gondola-mounted sensors are used to measure wind at the rotor location, then measurement location is accurate, but measurement precision is reduced due to wind field distortions caused by the gondola and blade turbulence

Engineering Contradiction:
Improvewind measurement accuracyVSAvoidwind field distortion
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the measurement function from the gondola environment and relocates it to the rotor blades themselves. By mounting sensors directly on the blades, the measurement system operates in the undisturbed wind field before the wind interacts with the gondola structure, eliminating the harmful distortions caused by gondola-induced turbulence and blade wake effects.

Inventive Principle:
Principle #2Taking out (Extraction)

4Measurement precision

If blade sensors are installed to measure wind field characteristics directly at the rotor area, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improveelectrical power estimation accuracyVSAvoidsensor installation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent integrates multiple measurement functions into the rotor blade structure itself. The blade sensors serve dual purposes: they measure wind field characteristics (speed, direction, shear) and simultaneously monitor blade structural conditions. This multi-functionality reduces overall system complexity by combining meteorological measurement and structural monitoring into a single integrated system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a precise and reliable estimation of electrical power production by directly measuring wind field characteristics at the rotor area, reducing inaccuracies and enabling timely identification of mechanical issues, thus improving operational efficiency and reducing disputes between manufacturers and operators.

Implementation Method 1

a blade sensor means which is associated with at least one of the rotor blades and which measures at least one physical property of the at least one rotor blade dependent on at least one characteristic variable of a wind field describing the wind at the location of the rotor

Methodology Applied
Scientific EffectPhysical property measurement:

Data Source

PatentUS8847419B2Control device for a wind turbine
Publication Date: 2014.09.30 NIDEC SSB WIND SYST GMBH
  • US8847419B2 patent drawing
  • US8847419B2 patent drawing
  • US8847419B2 patent drawing

AI summary

The invention relates to a control device for a wind power plant having an electrical system and a rotor including a plurality of rotor blades driven by wind, and outputting a mechanical rotor power to the electrical system. The system converts the mechanical rotor power at least partially into electrical power. The control device includes a blade sensor associated with at least one of the rotor blades and measuring at least one physical property of the rotor blade dependent on at least one characteristic value of a wind field describing the wind at the location of the rotor. The blade sensor generates a blade sensor signal characterizing the physical property. The control device also includes an estimation unit to determine an estimated value for the electrical power as a function of the blade sensor signal.