Wind Turbine Rotor Blade Stuck Condition Detection

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Solution Overview

Problem

Wind turbines with stuck rotor blades experience increased loads and rotor imbalance due to paddling phenomena, which existing control strategies fail to effectively address, especially when the turbine is idling or parked.

Innovation Solution

A method and system that monitor the rotational speed of wind turbines, apply filtering operations to detect stuck blade conditions, and perform control operations to reduce loading by adjusting the nacelle's yaw position relative to the wind direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If conventional control strategies actively track wind direction to minimize start-up delays, then alignment with wind direction is improved, but rotor imbalance and increased loads occur when a blade is stuck

Engineering Contradiction:
Improvestart-up delayVSAvoidrotor imbalance and increased loads
Core Design Contradiction:
Loss of timeVSObject-affected harmful factors

Solution Approach 1:

The system continuously monitors rotor speed and compares it against expected values to detect stuck blade conditions. This feedback mechanism enables the control system to identify when a blade is stuck and adjust yaw positioning accordingly, preventing rotor imbalance while maintaining efficient start-up performance.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the yaw angle parameter based on detected stuck blade conditions. By adjusting the nacelle's yaw position away from perfect wind alignment when a stuck blade is detected, the system prevents the paddling effect and associated rotor imbalance, while still allowing efficient operation during normal conditions.

Inventive Principle:
Principle #35Parameter changes

2Power

If the wind turbine maintains perfect alignment with wind direction, then energy capture is maximized, but paddling phenomenon causes large spikes in rotor/generator speed

Engineering Contradiction:
Improveenergy captureVSAvoidrotor/generator speed spikes
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The system performs preliminary detection of stuck blade conditions by monitoring rotor speed patterns before the paddling phenomenon can cause harmful speed spikes. By identifying the stuck blade condition early, the control system can proactively adjust yaw positioning to prevent the harmful effect from occurring.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system converts the potentially harmful paddling effect into a useful diagnostic indicator. The irregular rotor speed patterns that would normally cause damage are instead used as feedback signals to detect stuck blade conditions, enabling the system to adjust operation and prevent actual harm while maintaining energy capture efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Measurement precision

If filtering operations are applied to rotor speed data to detect stuck blade conditions, then detection accuracy is improved, but response time increases

Engineering Contradiction:
Improvestuck blade detection accuracyVSAvoiddetection response time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system applies filtering operations selectively rather than continuously to all rotor speed data. By filtering only when certain conditions are met or using lighter filtering when response time is critical, the system achieves adequate detection accuracy without excessively delaying the response to stuck blade conditions.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentEP3643916B1System and method for monitoring rotor blade condition of wind turbines
Publication Date: 2023.01.11 GENERAL ELECTRIC CO
  • EP3643916B1 patent drawingFigure 1
  • EP3643916B1 patent drawingFigure 2
  • EP3643916B1 patent drawingFigure 3

AI summary

A method (400) for detecting when a rotor blade (22) of a wind turbine (10) is stuck is described. The method (400) can include monitoring (402), via a controller (26), a speed of rotation of the wind turbine (10), and, determining (404), via the controller (26), a running average of the speed of rotation. The method (400) further includes applying (406), via the controller (26), at least one filtering operation to the running average to obtain a filtered value, and, determining (408), via the controller (26), a stuck condition of one or more rotor blades (22) of the wind turbine (10) based on the filtered value. The method (400) can also include performing (410) a control operation to reduce loading on the wind turbine (10) based on the stuck condition.