Wind Turbine Rotor With Cable-Supported Thin Film Blades

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing wind turbines face challenges in maximizing blade length, reducing weight, increasing rpm, and controlling blade pitch due to structural limitations and material constraints, leading to compromises in efficiency and design.

Innovation Solution

The use of a fluid turbine design where blades extend from a central hub to an annular rim supported by cable members, allowing for adjustable pitch and configuration, with a lightweight skin for deflection, enabling increased blade length and number, reduced weight, and efficient energy transfer from the faster rotating rim.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If blade length is increased to capture more wind energy, then power generation capability is improved, but blade weight and structural complexity increase significantly

Engineering Contradiction:
Improvepower generation capabilityVSAvoidblade weight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The blade is constructed with a thin film or skin structure supported by cable members, replacing traditional massive rigid blade structures. This allows the blade to maintain its aerodynamic shape while significantly reducing weight, enabling longer blades to be used without proportionally increasing structural mass.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The structural support function is extracted from the blade material itself and transferred to separate cable members. This separation allows the blade skin to be lightweight while the cables provide the necessary structural strength, resolving the contradiction between blade length and weight.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of manufacture

If blade pitch is fixed to simplify structure, then manufacturing ease is improved, but adaptability to different wind conditions deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadaptability to wind conditions
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The blade pitch is made adjustable rather than fixed, allowing the blade angle to be dynamically changed in response to varying wind conditions. This enables the turbine to optimize its performance across different operating scenarios while maintaining a relatively simple overall structure through the use of adjustable mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances efficiency by allowing longer blades, increased rpm, reduced noise, and variable pitch control, while minimizing material costs and structural issues, enabling better wind energy capture and power generation.

Implementation Method 1

when the wind or flowing water strikes the sheet members, the blades, rim and hub members rotate

Methodology Applied
Scientific EffectFluid deflection: Drag

Data Source

PatentEP1994279B1Wind turbine
Publication Date: 2017.04.12 WILLIAMS HERBERT LEHMAN
  • EP1994279B1 patent drawing
  • EP1994279B1 patent drawing
  • EP1994279B1 patent drawing

AI summary

A method for preparing a roofing membrane, and a membrane, having significantly less adhesive while retaining the same sealing properties. The reduction in the amount of adhesive significantly decreases the cost of raw materials needed for manufacturing the membrane and thus reduces the overall cost of the membrane itself.