Wind Turbine Converter Load Adaptation
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Electrical and electronic components in wind turbines face premature failure due to harsh environmental conditions, leading to high maintenance costs and inefficiencies in predicting maintenance needs, resulting in unnecessary replacements and unscheduled maintenance.
Innovation Solution
A method and system that determine the expected service life of components by comparing stress indicator values with maintenance indicator values, allowing for controlled reduction of load on components by adjusting the operation of nearby wind turbines to extend the service life until the next maintenance interval.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If maintenance intervals are kept very short to avoid component failure, then reliability is improved, but productivity deteriorates due to unnecessary replacements and increased maintenance efforts
Solution Approach 1:
The patent changes the parameter of maintenance timing from fixed intervals to condition-based timing. By monitoring stress indicator values and comparing them against maintenance indicator values, the system determines the actual service life of components under specific operating conditions. This allows maintenance to be performed precisely when needed, avoiding both premature replacement and unexpected failures.
2Reliability
If components are replaced early to ensure reliability, then reliability is improved, but loss of substance increases due to unnecessary material consumption
Solution Approach 1:
The patent performs preliminary monitoring and evaluation of component stress levels before failure occurs. By continuously tracking stress indicator values and comparing them with maintenance indicator values, the system identifies the optimal replacement timing in advance. This prevents premature replacement while ensuring components are replaced before failure, eliminating unnecessary material consumption.
3Reliability
If unscheduled maintenance is performed when components fail before maintenance time, then reliability is improved, but loss of time increases due to additional downtime
Solution Approach 1:
The patent implements a feedback mechanism that continuously monitors stress indicator values, compares them against maintenance indicator values, and provides advance warning when components approach their service life limit. This feedback loop allows maintenance to be scheduled at the optimal time, preventing unexpected failures and avoiding the additional downtime associated with unscheduled maintenance interventions.
4Duration of action of stationary object
If load on components is reduced by controlling wind turbines, then service life is improved, but productivity deteriorates due to reduced power output
Solution Approach 1:
The patent applies partial load reduction only when and where necessary to extend component service life. By monitoring actual stress levels and comparing them against thresholds, the system reduces load only sufficient to achieve the desired service life extension, rather than implementing blanket load reductions. This minimizes the impact on power output while still achieving reliability goals.
Data Source
Figure 1
Figure 2
Figure 3
AI summary
The invention relates to a method for adapting the load on an electrical and/or electronic component (1), in particular a converter, in a wind turbine (3). Said method comprises at least the following steps: ascertaining (G) an expected service life of the electrical and/or electronic component (1) until a servicing indicator value (WI) is reached, said servicing indicator value representing a state of the component (1) in which the component (1) should be serviced on the basis of predefined specifications; matching (D) the expected service life to a next servicing time for the wind turbine (3); controlling (E, F) the wind turbine (3) and/or at least one further wind turbine (3a) in the area surrounding the wind turbine (3) in such a way that the load on the electrical and/or electronic component (1) is reduced. The invention also relates to a correspondingly designed system (10).