Wind Turbine Converter Load Adaptation

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Solution Overview

Problem

Electrical and electronic components in wind turbines face premature failure due to harsh environmental conditions, leading to high maintenance costs and inefficiencies in predicting maintenance needs, resulting in unnecessary replacements and unscheduled maintenance.

Innovation Solution

A method and system that determine the expected service life of components by comparing stress indicator values with maintenance indicator values, allowing for controlled reduction of load on components by adjusting the operation of nearby wind turbines to extend the service life until the next maintenance interval.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If maintenance intervals are kept very short to avoid component failure, then reliability is improved, but productivity deteriorates due to unnecessary replacements and increased maintenance efforts

Engineering Contradiction:
Improvecomponent reliabilityVSAvoidmaintenance efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the parameter of maintenance timing from fixed intervals to condition-based timing. By monitoring stress indicator values and comparing them against maintenance indicator values, the system determines the actual service life of components under specific operating conditions. This allows maintenance to be performed precisely when needed, avoiding both premature replacement and unexpected failures.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If components are replaced early to ensure reliability, then reliability is improved, but loss of substance increases due to unnecessary material consumption

Engineering Contradiction:
Improvecomponent reliabilityVSAvoidmaterial consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent performs preliminary monitoring and evaluation of component stress levels before failure occurs. By continuously tracking stress indicator values and comparing them with maintenance indicator values, the system identifies the optimal replacement timing in advance. This prevents premature replacement while ensuring components are replaced before failure, eliminating unnecessary material consumption.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If unscheduled maintenance is performed when components fail before maintenance time, then reliability is improved, but loss of time increases due to additional downtime

Engineering Contradiction:
Improvecomponent reliabilityVSAvoidmaintenance downtime
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent implements a feedback mechanism that continuously monitors stress indicator values, compares them against maintenance indicator values, and provides advance warning when components approach their service life limit. This feedback loop allows maintenance to be scheduled at the optimal time, preventing unexpected failures and avoiding the additional downtime associated with unscheduled maintenance interventions.

Inventive Principle:
Principle #23Feedback

4Duration of action of stationary object

If load on components is reduced by controlling wind turbines, then service life is improved, but productivity deteriorates due to reduced power output

Engineering Contradiction:
Improvecomponent service lifeVSAvoidpower output
Core Design Contradiction:
Duration of action of stationary objectVSProductivity

Solution Approach 1:

The patent applies partial load reduction only when and where necessary to extend component service life. By monitoring actual stress levels and comparing them against thresholds, the system reduces load only sufficient to achieve the desired service life extension, rather than implementing blanket load reductions. This minimizes the impact on power output while still achieving reliability goals.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentEP2580855B1Method and system for adapting the load on an electrical and/or electronic component in a wind turbine
Publication Date: 2019.12.11 SIEMENS GAMESA RENEWABLE ENERGY AS
  • EP2580855B1 patent drawingFigure 1
  • EP2580855B1 patent drawingFigure 2
  • EP2580855B1 patent drawingFigure 3

AI summary

The invention relates to a method for adapting the load on an electrical and/or electronic component (1), in particular a converter, in a wind turbine (3). Said method comprises at least the following steps: ascertaining (G) an expected service life of the electrical and/or electronic component (1) until a servicing indicator value (WI) is reached, said servicing indicator value representing a state of the component (1) in which the component (1) should be serviced on the basis of predefined specifications; matching (D) the expected service life to a next servicing time for the wind turbine (3); controlling (E, F) the wind turbine (3) and/or at least one further wind turbine (3a) in the area surrounding the wind turbine (3) in such a way that the load on the electrical and/or electronic component (1) is reduced. The invention also relates to a correspondingly designed system (10).