Wind Turbine Current Limit Calculation for Phase Imbalance

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Solution Overview

Problem

Existing wind turbine control systems fail to account for imbalances in three-phase grid power, leading to excessively large currents and potential damage or inefficiencies due to unbalanced voltage and current among phases.

Innovation Solution

A method and system that detect current imbalances in three-phase power systems, adjust the maximum current magnitude limit by calculating a maximum current adjustment factor based on the difference between the largest and average current magnitudes, and use this adjusted limit to control the power system, thereby preventing overcurrent situations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the control system maintains average current at the maximum current limit, then the overall current utilization is optimized, but individual phase currents can become excessively large due to imbalances

Engineering Contradiction:
Improvecurrent utilizationVSAvoidexcessively large phase current
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The control system performs preliminary detection of current imbalances among the three phases and calculates adjustment factors before the excessive current can cause damage. By proactively adjusting the maximum current limit based on detected imbalances, the system prevents harmful currents from occurring in the first place

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the current in each phase, detects imbalances, and uses this feedback to dynamically adjust the maximum current limit. The adjustment factor is calculated based on the difference between the maximum and average current magnitudes, creating a closed-loop control that prevents excessively large currents while optimizing overall current utilization

Inventive Principle:
Principle #23Feedback

2Reliability

If the maximum current limit is reduced to account for imbalances, then component protection is improved, but the wind turbine operating efficiency decreases

Engineering Contradiction:
Improvecomponent protectionVSAvoidoperating efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Rather than using a fixed reduced current limit, the system dynamically adjusts the maximum current limit based on real-time detection of phase imbalances. The adjustment factor is calculated as the difference between the maximum and average current magnitudes, allowing the limit to be raised when imbalances are small and lowered when imbalances are large, thus optimizing both protection and efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter of maximum current limit based on the detected imbalance conditions. By calculating the adjustment factor from the difference between maximum and average current magnitudes, the system adapts the current limit parameter to match actual operating conditions, preventing excessive currents while minimizing efficiency losses

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10288040B2Current limit calculation for wind turbine control
Publication Date: 2019.05.14 GE INFRASTRUCTURE TECH LLC
  • US10288040B2 patent drawing
  • US10288040B2 patent drawing
  • US10288040B2 patent drawing

AI summary

Systems and methods for determining current limits used in controlling wind turbine systems are provided. An example wind turbine controller identifies a largest current magnitude out of a first current magnitude, a second current magnitude, and a third current magnitude of a three phase power bus. The turbine controller averages the first current magnitude, the second current magnitude, and the third current magnitude to obtain an average current magnitude. The turbine controller determines a maximum current adjustment factor based at least in part on the largest current magnitude and based at least in part on the average current magnitude. The turbine controller adjusts a maximum current magnitude limit of the wind turbine by the maximum current adjustment factor to obtain an adjusted maximum current magnitude limit. The turbine controller controls the wind turbine based at least in part on the adjusted maximum current magnitude limit.