Wind Turbine Characteristic Curve Adjustment for Slewing-Load Limits

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Solution Overview

Problem

Wind turbines face limitations in increasing rotor speed to enhance power generation due to the risk of exceeding permissible slewing loads, which are caused by frequent load changes during high rotational speeds, leading to potential mechanical strain and reduced power output.

Innovation Solution

Adjusting the operating characteristic curve of wind turbines to allow variable rotor speeds, with separate sections for lower and higher speeds, where higher speeds in one section are compensated by lower speeds in another to maintain a consistent total number of rotor revolutions, thus increasing power output while adhering to load limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If rotor speed is increased to enhance power generation, then power output is improved, but slewing loads exceed permissible levels

Engineering Contradiction:
Improvepower outputVSAvoidslewing loads
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The operating characteristic curve is made dynamically adjustable through two distinct sections: a first section (up to rated wind speed) that limits rotor speed to reduce slewing loads, and a second section (above rated wind speed) that allows higher rotor speeds to increase power output. This dynamic segmentation resolves the contradiction by applying different speed strategies to different operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the parameter of rotor speed limits based on wind speed conditions. By defining different maximum rotor speeds for the first operating range (below rated wind speed) and second operating range (above rated wind speed), the system optimizes power generation while maintaining slewing loads within permissible limits through parameter adaptation.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If rotor speed is increased to increase power generation, then energy yield is improved, but the number of load cycles increases causing mechanical strain

Engineering Contradiction:
Improveenergy yieldVSAvoidmechanical durability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The operating characteristic curve is divided into two dynamic sections that adapt rotor speed limits to wind speed conditions. The first section maintains lower speeds to protect mechanical components during normal operation, while the second section permits higher speeds to capture additional energy during high wind conditions, thus balancing productivity and reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Different maximum rotor speed parameters are applied based on operating range: a first maximum speed for winds below rated speed and a second higher maximum speed for winds above rated speed. This parameter change strategy increases annual energy production while preventing excessive load cycles that would compromise mechanical durability.

Inventive Principle:
Principle #35Parameter changes

3Power

If operating characteristic curve is adjusted to allow higher rotor speeds, then power generation is improved, but load limits may be exceeded

Engineering Contradiction:
Improvepower generationVSAvoidload limits
Core Design Contradiction:
PowerVSForce

Solution Approach 1:

The operating characteristic curve is segmented into two distinct sections with different rotor speed characteristics. The first section (partial load range) maintains lower speeds to stay within load limits, while the second section (full load range) allows higher speeds to increase power generation. This segmentation enables the system to optimize power output without exceeding permissible load limits in either operating range.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention implements parameter changes by defining different maximum rotor speeds for different operating ranges. In the first range (below rated wind speed), a conservative speed limit protects against exceeding load limits. In the second range (above rated wind speed), a higher speed parameter enables increased power generation while the system operates near but within permissible load boundaries.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4148270B1Method for adjusting a characteristic curve of a wind turbine
Publication Date: 2025.10.08 WOBBEN PROPERTIES GMBH
  • EP4148270B1 patent drawingFigure 1
  • EP4148270B1 patent drawingFigure 2
  • EP4148270B1 patent drawingFigure 3~4

AI summary

The invention relates to a method for adjusting an operating characteristic curve (302) of a wind turbine (100), wherein the wind turbine (100) has a rotor (106) with rotor blades (108) whose blade angle is adjustable, the rotor (106) can be operated at a variable rotor speed (n), an operating characteristic curve (302) is used to control the wind turbine (100) which describes a relationship between the rotor speed (n) and at least one operating parameter (P), wherein the operating characteristic curve (302) has a first characteristic curve section with a first speed range (A1), and a second characteristic curve section with a second speed range (A2), wherein the first speed range (A1) has lower speeds (n) than the second speed range (A2), and the operating characteristic curve (302) is adjusted such that the values ​​of the operating parameter (P) of the first characteristic curve section are increased.and values ​​of the operating parameter (P) of the second characteristic curve section are changed towards higher rotational speeds, and that the adjustment of the operating characteristic curve (302) is carried out in such a way that an expected total number of rotations of the rotor (106) over a given operating time of the wind turbine (100) remains approximately the same.