Wind Turbine Electrolyzer Integration for Lower Power Loss

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Solution Overview

Problem

Existing hydrogen generation systems from wind turbines are inefficient and expensive due to complex electrical systems and power loss in long-distance cable transmission, leading to high capital expenditures.

Innovation Solution

An off-grid wind turbine system with integrated electrolyzer and hydrogen storage, utilizing a simplified electrical converter system to convert AC power directly to DC power for hydrogen generation, reducing mechanical components and power loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If wind power is transmitted through complex electrical systems with multiple components (cables, switches, voltage conversion components) to power hydrogen electrolyzers, then hydrogen generation flexibility is improved, but power loss increases and efficiency deteriorates

Engineering Contradiction:
Improvehydrogen generation flexibilityVSAvoidpower loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent combines the wind turbine and hydrogen electrolyzer into an integrated system where the generator is directly coupled to the electrolyzer through a simplified converter. This merging eliminates the need for complex grid transmission infrastructure including multiple cables, switches, and voltage conversion components, thereby reducing power loss while maintaining hydrogen generation flexibility.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If complex electrical systems with multiple components are used for hydrogen production from wind turbines, then hydrogen generation capability is improved, but capital expenditures increase

Engineering Contradiction:
Improvehydrogen production capabilityVSAvoidelectrical system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates unnecessary electrical components from the traditional wind-to-hydrogen system. By removing complex grid connection equipment (cables, switches, multiple voltage conversion stages) and retaining only the essential converter needed for direct coupling between generator and electrolyzer, the system achieves hydrogen production capability with significantly reduced device complexity and lower capital expenditures.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If long-distance cable transmission is used to transmit power from wind turbines to hydrogen electrolyzers, then system flexibility is improved, but power loss increases

Engineering Contradiction:
Improvesystem flexibilityVSAvoidpower loss in cables
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent introduces a simplified converter as an intermediary device that directly couples the wind turbine generator to the hydrogen electrolyzer. This intermediary eliminates the need for long-distance cable transmission, providing a direct power transfer path that reduces power loss while maintaining system flexibility through the converter's ability to handle variable wind conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system achieves efficient and cost-effective hydrogen production by minimizing power loss and capital expenditures, enabling local hydrogen generation and storage.

Implementation Method 1

an electrolyzer system comprising an electrolyzer arranged to generate hydrogen to a hydrogen output by an electrolysis process

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS12410775B2Wind turbine with integrated hydrogen generation
Publication Date: 2025.09.09 VESTAS WIND SYSTEMS AS
  • US12410775B2 patent drawing
  • US12410775B2 patent drawing
  • US12410775B2 patent drawing

AI summary

An off-grid wind turbine system comprising a wind turbine with an electric generator for generating an initial electric power output. An electrolyzer system with a hydrogen electrolyzer located inside the nacelle or tower of the wind turbine, so as to generate hydrogen by an electrolysis process. An electric converter system serves to convert the initial electric power output into a DC electric power output dedicated for powering the electrolyzer. The produced hydrogen is stored in a hydrogen storage tank.