Removable Electronics Module for Wind Turbine Tower Service

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Solution Overview

Problem

Service and replacement of electronic components located in the lower portion of a wind turbine tower pose challenges due to structural weight and load considerations, requiring substantial support structures for access.

Innovation Solution

A wind turbine construction that includes a removable electronics module positioned within the tower, which can be lowered through the tower for service or replacement, utilizing a transition piece to create a space beneath the tower for module removal and support, allowing for easier access and accommodation of large components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If electronics are positioned within the lower portion of the wind turbine tower, then weight is removed from the upper end of the wind turbine, but service and replacement of electrical components becomes difficult and requires substantial support structures

Engineering Contradiction:
Improveweight in nacelleVSAvoidserviceability of electronics
Core Design Contradiction:
Weight of moving objectVSEase of repair

Solution Approach 1:

The tower is divided into functional zones: the lower portion contains serviceable electronics housed in removable modules, while the upper portion maintains structural integrity. This segmentation allows electronics to be accessed from ground level through the lower tower section without compromising the load-bearing capacity of the upper tower structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A transition piece is introduced as an intermediary structure between the tower base and foundation. This transition piece creates a serviceable space that allows electronics to be accessed and replaced from ground level, mediating between the need for weight reduction and the need for ease of repair.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Weight of moving object

If large electronic components such as transformers are positioned within the lower portion of the tower, then weight is reduced from the nacelle, but substantial support structures are required to accommodate openings for component passage

Engineering Contradiction:
Improveweight in nacelleVSAvoidsupport structure complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The transition piece is designed in advance with built-in support structures and opening configurations that are optimized for passing large electronic components. By preparing the support structure beforehand with appropriate openings and reinforcement, the need for complex on-site modifications is eliminated.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The transition piece serves multiple functions: it provides structural support for the tower, creates serviceable space for electronics, and facilitates the passage of large components during installation and maintenance. This multi-functionality reduces the need for separate specialized support structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10968897B2Methods and apparatus for servicing wind turbine components through a lower portion of a tower
Publication Date: 2021.04.06 VESTAS WIND SYSTEMS AS
  • US10968897B2 patent drawing
  • US10968897B2 patent drawing
  • US10968897B2 patent drawing

AI summary

A wind turbine tower is supported on a transition piece that connects the tower to a foundation and that defines a space beneath the lower end of the tower. Electronic components positioned within a removable module in the lower portion of a wind turbine tower may be removed through a lower end of the tower for service or replacement.