Wind Turbine Flow Deflection Device Shear Layer Control

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Solution Overview

Problem

Existing wind turbine systems face inefficiencies due to non-uniform wind flow, which can lead to reduced power output and increased strain on the drive train, particularly when the shear layer intersects with turbine blades, causing varying wind speeds and directional challenges.

Innovation Solution

The implementation of a flow deflection device (FDD) composed of earth with a shape-retaining shell, strategically placed near the wind turbine to maintain a stable shear layer and ensure uniform wind flow, utilizing computational fluid dynamics and wind speed measurements to optimize the FDD's dimensions and shape for improved aerodynamics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a flow deflection device is used to improve wind speed at blades, then power output is enhanced, but the device complexity and manufacturing complexity increase due to the need for shape-retaining shells and precise geometric configurations

Engineering Contradiction:
Improvepower outputVSAvoiddevice complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by systematically varying the FDD's geometric parameters (internal diameter, height, shape angles, curvature radii) to optimize wind flow characteristics. Computational fluid dynamics analysis is used to determine optimal parameter values that maximize power output while maintaining manageable device complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite construction by combining earth materials with shape-retaining shells (concrete, plastic, or other rigid materials). This composite approach allows the FDD to achieve the necessary structural integrity and geometric precision while using cost-effective materials, balancing power enhancement benefits against manufacturing complexity.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If the FDD shape is maintained using a shell to ensure stable shear layer direction, then wind flow uniformity improves, but the manufacturing precision and ease of manufacture deteriorate due to the complexity of shaping and attaching shells

Engineering Contradiction:
Improvestability of shear layerVSAvoidmanufacturing precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent utilizes flexible or semi-rigid shells that can be formed into complex curved shapes required for FDD construction. These shells maintain the necessary geometric precision for stable shear layer direction while being relatively easy to manufacture and install, reducing the overall manufacturing precision requirements.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent applies preliminary action by pre-forming the shell structures with the required geometric precision in controlled manufacturing environments before field installation. This approach ensures accurate FDD geometry for stable wind flow control while simplifying on-site construction and reducing the need for complex field fabrication operations.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If the FDD is positioned to affect the shear layer and maintain uniform wind flow, then productivity and power output increase, but the device complexity and installation complexity increase due to precise positioning requirements

Engineering Contradiction:
Improveenergy productionVSAvoidinstallation complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing the FDD system to perform multiple functions: deflecting wind flow, stabilizing the shear layer, and enhancing power output. This multi-functional design consolidates what would otherwise require multiple separate devices, reducing overall installation complexity while maintaining high productivity benefits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances power output by maintaining a consistent wind speed across the turbine blades, reducing stress on the drive train and extending maintenance intervals by ensuring a uniform wind distribution, thereby optimizing energy production and reducing wind speed differentials.

Implementation Method 1

maintain a stable shear layer and ensure uniform wind flow

Methodology Applied
Scientific EffectShear layer: Boundary Layer

Implementation Method 2

optimize the FDD's dimensions and shape for improved aerodynamics

Methodology Applied
Scientific EffectAerodynamics: Aerofoil

Implementation Method 3

flow deflection device (FDD) composed of earth with a shape-retaining shell, strategically placed near the wind turbine to maintain a stable shear layer and ensure uniform wind flow

Methodology Applied
Scientific EffectFlow deflection:

Data Source

PatentEP2435700B1Manufacture of wind turbine enhancement systems
Publication Date: 2020.03.11 LEVIATHAN WIND ENERGIZER LLC
  • EP2435700B1 patent drawingFigure 1
  • EP2435700B1 patent drawingFigure 2
  • EP2435700B1 patent drawingFigure 3

AI summary

Aspects of the manufacturing of Flow Deflection Devices (FDDs) for wind turbines are presented as a system that requires adjustments in order to improve power output and adjust for changes in different conditions yet provides stability of shape.