Wind Turbine Ice Removal Controller Activation Logic

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Solution Overview

Problem

Wind turbines in cold climates face inefficiencies and safety risks due to ice accumulation on blades, leading to repeated de-icing needs that consume power and may not be triggered optimally.

Innovation Solution

A method that monitors wind turbine output power and ice sensor data to activate the ice removal system only when the icing event has ended, ensuring efficient de-icing by averaging power and wind speed data to prevent false triggers and optimizing de-icing timing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the ice removal system is activated repeatedly during atmospheric icing conditions, then ice accumulation is addressed, but energy consumption increases and operational efficiency decreases

Engineering Contradiction:
Improveice removal effectivenessVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system continuously monitors output power and ice sensor data, using feedback loops to detect when icing conditions have ended before activating the ice removal system. This prevents premature or unnecessary activation during ongoing icing events, reducing energy consumption while maintaining effective ice removal.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller monitors conditions in advance and activates the ice removal system only after detecting that the atmospheric icing condition has ended. This preliminary monitoring ensures activation occurs at the optimal moment - after ice accumulation has ceased - avoiding unnecessary energy expenditure during active icing conditions.

Inventive Principle:
Principle #10Preliminary action

2Speed

If the ice removal system is activated based on instantaneous power drops, then rapid response to icing is achieved, but false triggers occur due to power fluctuations

Engineering Contradiction:
Improveresponse timeVSAvoidactivation accuracy
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system performs preliminary monitoring of both ice sensor data and output power over a predetermined time period before activation. This advance monitoring distinguishes between temporary power fluctuations and genuine icing events, ensuring reliable activation only when conditions persist long enough to indicate actual ice accumulation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The activation criteria dynamically assess both the magnitude and duration of power drops alongside ice sensor readings. By requiring sustained conditions rather than instantaneous events, the system adapts its response threshold to filter out noise while maintaining sensitivity to genuine icing events.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the ice removal system operates during active icing conditions, then ice is removed continuously, but the system consumes excessive power and reduces generation efficiency

Engineering Contradiction:
Improveice accumulation preventionVSAvoidpower generation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The controller uses real-time feedback from ice sensors and power monitoring to determine when activation is necessary. By continuously assessing whether icing conditions are actively occurring, the system activates only when needed, preventing ice accumulation while maximizing power generation efficiency during normal operating conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system allows the wind turbine to naturally handle ice removal when environmental conditions permit (after icing events end), rather than continuously consuming power for active removal. This self-service approach leverages environmental conditions to resolve ice issues without sustained energy input.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11976636B1Controller and method for a wind turbine
Publication Date: 2024.05.07 VESTAS WIND SYSTEMS AS
  • US11976636B1 patent drawing
  • US11976636B1 patent drawing
  • US11976636B1 patent drawing

AI summary

A method of activating an ice removal system of a wind turbine comprises: monitoring the output power of the wind turbine; monitoring an output from an ice sensor provided on the wind turbine indicative of an atmospheric icing condition; and activating the ice-removal system when the output power is below an expected output power and the output from the ice sensor indicates that an atmospheric icing condition has ended.