Wind Turbine Lightning Conductor Pulse Response Inspection

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Solution Overview

Problem

Current methods for checking lightning rods in wind turbines are labor-intensive, dangerous, and costly, requiring personnel to abseil down rotor blades for resistance measurements, which are necessary every two years, and can lead to damage if not performed correctly, potentially causing energy from lightning to be misdirected and damaging nearby components.

Innovation Solution

A method using impulse response information determined by analyzing the waveform and transit time of electromagnetic waves introduced into the lightning rod, allowing for remote assessment of the rod's functionality through a device with a pulse generator and measuring equipment, reducing the need for on-site personnel and minimizing risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If resistance measurement is performed using conventional methods with cable teams, then measurement accuracy can be ensured, but the inspection becomes labor-intensive, time-consuming, and dangerous for personnel

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidinspection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the mechanical cable team system with an electromagnetic wave-based measurement system. A pulse generator sends electromagnetic waves through the lightning rod, and a sensor detects the waves without requiring physical cable attachment or personnel abseiling. This substitution eliminates the need for mechanical cable teams while maintaining measurement capability, thereby reducing inspection time and personnel risk.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces electromagnetic waves as an intermediary medium to transfer measurement information. Instead of direct electrical contact requiring cable teams, electromagnetic waves serve as the mediator to carry measurement data through the lightning rod, enabling remote measurement and eliminating the need for personnel to physically access coupling points on rotor blades.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If personnel abseil down rotor blades for measurement, then direct access to coupling points is achieved, but the risk of falling and safety hazards increase significantly

Engineering Contradiction:
Improveaccess to coupling pointsVSAvoidsafety of personnel
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the mechanical abseiling operation with an electromagnetic wave-based remote measurement system. The measurement device transmits electromagnetic waves through the lightning rod and receives signals without requiring personnel to physically access the rotor blade coupling points, thereby eliminating fall risks while maintaining operational capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The lightning rod itself serves as the transmission medium for electromagnetic waves. The rod's inherent conductive properties allow it to guide the electromagnetic waves from the pulse generator to the sensor without requiring external mechanical access or intervention, enabling the system to perform self-diagnosis remotely.

Inventive Principle:
Principle #25Self-service

3Reliability

If conventional resistance measurement methods are used, then comprehensive inspection can be performed, but the complexity and cost of the inspection process increase

Engineering Contradiction:
Improveinspection completenessVSAvoidinspection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the essential measurement function from the complex cable team system. By using electromagnetic waves that can penetrate and travel through the lightning rod, the system extracts only the necessary measurement capability without requiring the complex mechanical infrastructure of cable teams, winches, and multiple access points.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The electromagnetic wave-based measurement system serves multiple functions: it measures resistance, detects lightning strike impacts, and assesses rod integrity all through a single remote measurement process. This multi-functionality replaces the need for multiple specialized measurement operations required by conventional methods, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables quick, safe, and cost-effective inspection of lightning rods, reducing personnel exposure and time, while providing immediate feedback on rod functionality, allowing for timely repairs and ensuring energy dissipation during lightning strikes.

Implementation Method 1

a pulse introduced into the lightning rod, which is characterized by an electromagnetic wave

Methodology Applied
Scientific EffectElectromagnetic wave: Electromagnetic Induction

Implementation Method 2

the impulse response information represents at least a waveform and a propagation time determined after the introduction of the pulse based on its reflection

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP3781812B1Checking lightning conductors for wind turbines
Publication Date: 2024.12.25 RWE OFFSHORE WIND GMBH
  • EP3781812B1 patent drawingFigure 1
  • EP3781812B1 patent drawingFigure 2
  • EP3781812B1 patent drawingFigure 3

AI summary

The present invention discloses, inter alia, a method that comprises the following steps: detecting pulse response information that is indicative of a pulse response, wherein the pulse response information, is determined based on a pulse introduced into the lightning conductor, which pulse is characterised by an electromagnetic wave, wherein the pulse response information represents at least one waveform and a transit time that is detected after introduction of the pulse on the basis of the reflection thereof; determining evaluation information on the basis of the detected pulse response information, the pulse response information being analysed at least with respect to the represented wave form and the transit time of the introduced and reflected electromagnetic wave, the evaluation information being indicative of whether or not the lightning conductor is functional; and emitting the determined evaluation information or permitting the determined evaluation information to be emitted. The invention also discloses a device for carrying out and/or controlling this method, a rotor blade for a wind turbine, comprising at least one lightning conductor and means for carrying out and/or controlling this method, and a system having one or more devices for carrying out and/or controlling this method.