Wind Turbine Load Guide Wires for Hoisting in Higher Winds

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Solution Overview

Problem

Conventional wind turbine crane mechanisms can only be used in very low wind conditions to prevent excessive cargo swinging, limiting hoisting operations and incurring significant delays and costs, especially in offshore installations.

Innovation Solution

A guide apparatus with guide wire assemblies and a harness is installed using an existing nacelle crane, comprising nacelle and platform couplings, cables, and a slidable tether to restrain lateral movement of loads, allowing hoisting in higher wind speeds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional crane mechanisms are used for hoisting loads, then cargo swinging is prevented under low wind conditions, but hoisting operations are limited to very low wind conditions only

Engineering Contradiction:
Improvecargo swing controlVSAvoidwind condition adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent introduces guide wire assemblies as intermediary elements between the load and the environment. These guide wires act as mediators that provide lateral guidance and restraint to the load during hoisting, enabling safe operation in higher wind conditions by preventing excessive cargo swinging without requiring the crane itself to directly counteract wind forces.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If hoisting operations are delayed until optimal wind conditions, then cargo safety is ensured, but significant time and cost are incurred

Engineering Contradiction:
Improvecargo safetyVSAvoidhoisting operation delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The guide wire assemblies are installed on the wind turbine platform before hoisting operations begin. This preliminary setup creates a pre-established guidance system that allows loads to be hoisted safely in higher wind conditions, eliminating the need to wait for optimal low wind conditions and reducing operational delays.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If guide wire assemblies are added to restrain lateral movement, then cargo swing is reduced in higher winds, but device complexity increases

Engineering Contradiction:
Improvelateral movement controlVSAvoidhoisting system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The guidance function is segmented from the crane mechanism itself and implemented through separate, independent guide wire assemblies. Each guide wire assembly operates independently to provide lateral restraint, allowing the crane to maintain its original simple structure while the added guide wires handle the wind mitigation function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guide wire assemblies serve as intermediary components that provide lateral guidance without requiring modifications to the crane mechanism. This intermediary approach adds minimal complexity to the overall system while effectively controlling lateral movement and cargo swing in higher wind conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If guide wires are used to guide the load, then lateral movement is restrained, but the system requires additional components

Engineering Contradiction:
Improvehoisting operation safetyVSAvoidnumber of components
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The guide wire assemblies are designed to perform multiple functions: providing lateral guidance, restraining cargo swing, and enabling safe operation in higher wind conditions. This multi-functionality reduces the need for additional separate components, as the guide wires accomplish several safety and operational goals simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4015435B1Method and guide apparatus for guiding a load being hoisted between a wind turbine platform and a nacelle
Publication Date: 2026.01.28 ORSTED WIND POWER AS
  • EP4015435B1 patent drawingFigure 1~2
  • EP4015435B1 patent drawingFigure 3~4
  • EP4015435B1 patent drawingFigure 5~6

AI summary

A guide apparatus (1) for guiding a load (8) being hoisted between a wind turbine platform (3) and a nacelle (5). One or more guide wire assemblies (11a,11b) are provided, each comprising a nacelle coupling (14a,14b) for connection to an anchor point in the nacelle (5), a platform coupling (13a,13b) for connection to the wind turbine platform (3), and a cable (12a,12b) connecting between them. In each of the guide wire assemblies (11a,11b), one of the nacelle and platform couplings also comprises a tensioner (19) for pulling the cable (12a,12b) taut between the couplings. A harness (9) is provided for attachment to the load (8) and comprises one or more slidable couplings for slidably tethering the load (8) to the cables (12a,12b) for restraining its lateral movement as the load is hoisted.