Wind Turbine Control Using Load Sensors for Wind Inflow Estimation

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Solution Overview

Problem

Existing wind turbine control systems face challenges in accurately estimating real-time wind inflow conditions, leading to suboptimal power performance, increased mechanical loads, and noise emissions, particularly due to the cost and weather sensitivity of LiDAR sensors.

Innovation Solution

A wind turbine control system that utilizes mechanical load measurement sensors and a wind observation modeling device to estimate wind inflow parameters, generating regulation commands to optimize turbine operation based on these measurements, including blade pitch angle and atmospheric conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If LiDAR sensors are used to measure wind inflow conditions, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvewind inflow measurement precisionVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a virtual copy of the physical LiDAR measurement system by training a neural network model to replicate LiDAR's wind inflow measurement capabilities using only inexpensive mechanical load sensors. The model learns to map load measurements to wind conditions, producing estimates that copy LiDAR's functionality without requiring the complex optical hardware.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the optical LiDAR measurement system with a mechanical sensing approach using load measurement sensors on the rotor shaft and tower. These mechanical sensors measure forces and moments that are then processed through a neural network to infer wind conditions, substituting direct optical measurement with indirect mechanical measurement combined with computational modeling.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If LiDAR sensors are used to measure wind inflow conditions, then measurement precision is improved, but reliability deteriorates due to weather sensitivity

Engineering Contradiction:
Improvewind inflow measurement precisionVSAvoidsensor performance reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent makes the measurement system self-adaptive by training the neural network on site-specific data that captures the unique characteristics of each location's wind patterns and turbine response. The model learns to compensate for local variations and weather conditions automatically, making the system reliable without requiring external calibration or adjustment for different weather scenarios.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The neural network model serves as an intermediary that translates mechanical load measurements into wind inflow estimates. This intermediate computational layer can learn and adapt to different weather conditions and turbulence patterns, providing stable and reliable measurements even when the physical environment changes, unlike direct LiDAR measurements that are immediately affected by weather.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If real-time wind inflow estimation is implemented, then power generation is enhanced, but device complexity increases

Engineering Contradiction:
Improvepower generationVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent makes the existing mechanical load measurement sensors serve multiple functions: they continue to provide structural monitoring data for safety and maintenance purposes while simultaneously providing input data for the neural network to estimate wind conditions and enable active power optimization. This eliminates the need for dedicated additional sensors and reduces overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements a feedback control loop where the neural network continuously estimates wind inflow conditions based on load measurements, and these estimates are fed back to the pitch control system to adjust blade angles for optimal power extraction. This closed-loop feedback enables real-time power optimization using only the existing sensor infrastructure combined with intelligent processing.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11022100B2System and method for controlling wind turbines
Publication Date: 2021.06.01 GE INFRASTRUCTURE TECH LLC
  • US11022100B2 patent drawing
  • US11022100B2 patent drawing
  • US11022100B2 patent drawing

AI summary

A control system for a wind turbine is provided. The wind turbine includes at least one stationary component. The control system includes at least one mechanical load measurement sensor coupled to the at least one stationary component. The system also includes at least one modeling device configured to generate and transmit at least one wind turbine regulation device command signal to at least one wind turbine regulation device to regulate operation of the wind turbine based upon at least one wind inflow parameter.