Wind Turbine Update Validation Through Statistical Load Analysis

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Solution Overview

Problem

Wind turbine performance is affected by structural and software updates, leading to potential load performance degradation, which existing methods fail to adequately mitigate before deployment.

Innovation Solution

A method using statistical analysis to validate software and structural model updates by simulating load performance with and without the updates, determining statistical parameters to ensure the updates do not exceed acceptable load limits, thereby reducing the risk of performance degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If software or structural model updates are deployed to improve wind turbine performance, then power output and operational control are enhanced, but load performance degradation and structural integrity risks increase

Engineering Contradiction:
Improvepower outputVSAvoidload performance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies preliminary action by performing load simulations and statistical validation of software updates before they are deployed to actual wind turbines. The method simulates load performance with and without the update using statistical methods, and only validates the update if the statistical parameter (indicating statistical difference between load data sets) meets a predetermined criterion. This pre-deployment validation ensures that updates enhancing power output do not compromise load performance or structural integrity.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If comprehensive testing and validation methods are implemented to ensure safety, then reliability and structural integrity are maintained, but lead time and manual efforts for validation increase

Engineering Contradiction:
Improvestructural integrityVSAvoidlead time for validation
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces manual testing and validation mechanisms with an automated statistical validation system. Instead of relying on extensive physical testing and manual analysis, the method uses statistical methods to compare load data sets from simulations with and without the update. The automated calculation of statistical parameters and comparison against predetermined criteria significantly reduces the time and manual effort required for validation while maintaining high reliability standards for structural integrity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If additional testing and validation systems are deployed to assess update safety, then measurement precision and reliability are improved, but device complexity and testing costs increase

Engineering Contradiction:
Improveload variation analysisVSAvoidtesting system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses simulation copies of the wind turbine system to assess update safety without requiring additional physical testing infrastructure. The method creates virtual replicas of the wind turbine through computational models, performs load simulations on these copies with and without the update, and compares the results using statistical methods. This approach achieves high measurement precision in load variation analysis while avoiding the complexity and cost of additional physical testing systems.

Inventive Principle:
Principle #26Copying

Data Source

PatentEP4524804A1Validation of update of software or structural model of a wind turbine based on load analysis
Publication Date: 2025.03.19 VESTAS WIND SYSTEMS AS
  • EP4524804A1 patent drawingFigure 1
  • EP4524804A1 patent drawingFigure 2A~2B
  • EP4524804A1 patent drawingFigure 3

AI summary

Disclosed is a method, performed by an electronic device, for validation of a second version of a software or a second structure model for control of a wind turbine. The method comprises obtaining first load data from simulating a load of the wind turbine using a first structural model and a first version of the software. The method comprises obtaining second load data from simulating the load of the wind turbine using the first structural model and the second version of the software or using the first version of the software and a second structural model. The second version of the software is an update of the first version of the software. The second structural model is an update of the first structural model. The method comprises determining, based on the first load data and the second load data, a statistical parameter.