Wind Turbine Overvoltage Clipping Device

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Wind turbines connected to utility grids face risks of damage from overvoltage events due to voltage levels exceeding the rating of electrical and electronic components, leading to inefficient operation and potential component damage.

Innovation Solution

An overvoltage clipping device is implemented, comprising a detection unit, determination unit, switching unit, and control unit that electrically couples transformer terminals to mitigate overvoltage by comparing actual voltage levels to a reference voltage and activating the switching unit when necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wind turbines operate with large margins for operating limitations to stay within rated power limits, then component reliability is improved, but productivity is worsened due to inefficient operation and underutilization of capability

Engineering Contradiction:
Improvecomponent reliabilityVSAvoidoperational efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The overvoltage clipping device performs preliminary protection by detecting overvoltage conditions before they can damage electrical components. The detection unit continuously monitors voltage levels and triggers the switching unit to activate protective measures in advance, allowing the turbine to operate closer to component limits without sacrificing reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts its operation by continuously monitoring actual voltage levels and adapting the switching unit's state accordingly. During normal operation, the system operates at full capability, but automatically activates protection when overvoltage is detected, enabling efficient operation while maintaining component safety.

Inventive Principle:
Principle #15Dynamics

2Productivity

If electrical components are operated close to their voltage ratings to maximize power output, then productivity is improved, but reliability is worsened due to risk of damage from overvoltage events

Engineering Contradiction:
Improvepower output capabilityVSAvoidcomponent safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The overvoltage clipping device acts as an intermediary protective layer between the utility grid and the wind turbine's electrical components. The switching unit, controlled by the detection and determination units, mediates the voltage transmission by automatically activating to block or redirect overvoltage surges, allowing components to operate near their ratings without direct exposure to damaging voltage events.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the switching unit is activated to protect against overvoltage, then reliability is improved by preventing component damage, but device complexity is worsened due to additional control systems

Engineering Contradiction:
Improveprotection capabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The overvoltage clipping device employs a feedback mechanism where the detection unit continuously monitors actual voltage levels and feeds this information to the determination unit. When overvoltage is detected, the control unit activates the switching unit, which in turn affects the voltage level being monitored, creating a closed-loop feedback system that automatically maintains protection without requiring external intervention or complex control algorithms.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9088150B2Overvoltage clipping device for a wind turbine and method
Publication Date: 2015.07.21 GE INFRASTRUCTURE TECH LLC
  • US9088150B2 patent drawing
  • US9088150B2 patent drawing
  • US9088150B2 patent drawing

AI summary

An overvoltage clipping device for clipping an overvoltage occurring at a main transformer of a wind turbine is provided. The overvoltage clipping device includes a detection unit for detecting an actual voltage level at the main transformer. The determination unit which is operatively connected to the detection unit determines whether the actual voltage level is above a predetermined reference voltage level. At least one switching unit is provided which is operatively connected to the determination unit for electrically coupling at least two transformer terminals of the main transformer. The control unit drives the switching unit if the detected actual voltage level is above the predetermined reference voltage level such that the at least two transformer terminals are electrically coupled to each other by the switching unit.