Wind Turbine Pitch Control Using Tilt and Yaw Moments

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Solution Overview

Problem

Existing wind turbine control systems fail to efficiently reduce asymmetric loads on rotor components, which results in increased wear and tear on rotor parts, and the installation of blade load sensors is complex and costly, requiring hub drilling and wiring changes.

Innovation Solution

A method and system for controlling a wind turbine system for controlling a wind turbine system by obtaining tilt and yaw angle data without using blade load sensors, using inclinometers and magnetometers to estimate tilt and yaw moments, and adjusting the blade pitch to mitigate the asymmetric loads on the rotor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If blade load sensors are installed to control asymmetric loads, then the lifespan of rotor components is improved, but the installation complexity and cost increase due to hub drilling and wiring changes

Engineering Contradiction:
Improvelifespan of rotor componentsVSAvoidinstallation complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent uses an intermediary approach by introducing a virtual sensor system that processes existing turbine data (wind speed, rotor speed, pitch angle) through computational models to estimate blade loads. This mediator eliminates the need for physical blade load sensors while still enabling asymmetric load control, thus extending component lifespan without increasing installation complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical installation of physical blade load sensors with a computational/electronic system. Instead of installing sensors that require hub drilling and wiring modifications, the system uses software algorithms to calculate blade loads from readily available turbine operational parameters, achieving the same control function with significantly reduced installation complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If blade load sensors are installed to mitigate asymmetric loads, then component wear is reduced, but the installation requires hub drilling and hardware changes

Engineering Contradiction:
Improveasymmetric load wearVSAvoidinstallation ease
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent introduces a virtual sensing intermediary that processes existing turbine data through computational models to estimate blade loads. This approach eliminates the need for physical sensor installation in the hub, thereby reducing installation complexity while still enabling mitigation of asymmetric loads and reduction of component wear

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system uses self-service by leveraging existing turbine operational data (wind speed, rotor speed, pitch angle) that is already being collected for other control functions. The computational model processes this existing data to derive blade load information, eliminating the need for additional hardware installation while still achieving wear mitigation

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method and system for controlling a wind turbine system by obtaining tilt and yaw angle data without using blade load sensors, using inclinometers and magnetometers to estimate tilt and yaw moments, and adjusting the blade pitch to mitigate asymmetric loads on the rotor, thereby reducing wear and tear on rotor components.

Implementation Method 1

measuring an inclination of the RNA relative to gravity with an inclinometer

Methodology Applied
Scientific EffectGravitation: Gravitation

Implementation Method 2

measuring a yaw angle of the RNA with a magnetometer mounted on the RNA

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentUS20250389251A1Wind turbine control based on tilt and yaw angle
Publication Date: 2025.12.25 VESTAS WIND SYSTEMS AS
  • US20250389251A1 patent drawing
  • US20250389251A1 patent drawing
  • US20250389251A1 patent drawing

AI summary

A method of controlling a wind turbine, the wind turbine comprising: a tower; a rotor-nacelle-assembly (RNA) comprising a rotor and a nacelle, the rotor comprising one or more blades. The method comprises obtaining tilt angle data indicative of a tilt angle of the RNA, yaw angle data indicative of a yaw angle of the RNA, and a thrust of the rotor. Tilt moment data is determined based on the tilt angle data and the thrust, wherein the tilt moment data is indicative of a tilt moment acting on the rotor about a tilt axis. Yaw moment data is determined based on the yaw angle data, wherein the yaw moment data is indicative of a yaw moment acting on the rotor about a yaw axis. A pitch angle of one or more of the blades is controlled based on the tilt moment data and the yaw moment data.