Wind Turbine Power Boost via Model Predictive Control

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Solution Overview

Problem

Existing wind turbine control methods are inadequate for managing power boosts and recovery periods effectively, particularly in ensuring optimal operation within safe limits and minimizing fatigue loads during increased power production.

Innovation Solution

The implementation of a model predictive control (MPC) routine that calculates and controls predicted operational trajectories for wind turbines, using a receding horizon approach to manage power boosts and recovery periods, ensuring optimal operation and adherence to operational constraints.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If kinetic energy is used to boost power production during grid stabilization events, then electrical power output increases, but rotor speed decreases and fatigue loads increase

Engineering Contradiction:
Improveelectrical power outputVSAvoidfatigue loads
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The control system dynamically adjusts pitch angle and converter power reference in real-time during boost events, transitioning from static control strategies. The MPC controller continuously optimizes control parameters based on current rotor speed, power output, and predicted future states, enabling adaptive response to changing operational conditions while managing fatigue loads

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (pitch angle, converter power reference, torque reference) to optimize performance during boost events. By dynamically adjusting these parameters based on predicted trajectories and current state, the system achieves desired power output while constraining fatigue load increases within acceptable limits

Inventive Principle:
Principle #35Parameter changes

2Productivity

If model predictive control is implemented to optimize power boost trajectories, then power production efficiency increases, but control system complexity increases

Engineering Contradiction:
Improvepower production efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The MPC controller performs preliminary calculations of predicted operational trajectories before executing control actions. By pre-computing optimal pitch and power reference trajectories based on current state and future predictions, the system prepares control sequences in advance, enabling efficient real-time execution without excessive computational burden during critical boost events

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces traditional mechanical control approaches with model-based computational control. Instead of relying on purely mechanical or simple PID control systems, the invention uses MPC algorithms that substitute complex computational models and predictions for simpler control mechanisms, achieving superior optimization with manageable complexity through software-based solutions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables wind turbines to efficiently increase power production during boost periods while minimizing impact on recovery periods and maintaining safe operational limits, reducing fatigue loads and ensuring optimal performance.

Implementation Method 1

the kinetic energy stored in the rotating system may be used for grid stabilization. This is sometimes referred to as the wind turbine may provide inertial response. The stored kinetic energy may be used to boost the generated power from the normal production for a short period of time

Methodology Applied
Scientific EffectKinetic energy storage: Inertia

Data Source

PatentEP3359811B1Power boost of a wind turbine using model predictive control
Publication Date: 2020.09.23 VESTAS WIND SYSTEMS AS
  • EP3359811B1 patent drawingFigure 1~2
  • EP3359811B1 patent drawingFigure 3
  • EP3359811B1 patent drawingFigure 4~5

AI summary

The present disclosure relates to a control of a wind turbine in connection with power boosting or fast increase of active power production. A boost command is received (63) and based on the current operational state and the boost level a predicted control trajectory is calculated using a model predictive control (MPC) routine (64). The wind turbine is controlled using the calculated control trajectory during the power boost (65).