Wind Turbine Predictive Analytics Using Environmental Clustering

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Solution Overview

Problem

Wind turbines in a wind farm experience varying environmental conditions, leading to differential degradation rates, making it challenging to monitor and maintain them effectively, as existing systems lack the ability to analyze and predict anomalies specific to individual turbines based on their unique environmental conditions.

Innovation Solution

A data-analytics platform is configured to define and execute predictive models for each wind turbine by identifying time-varying clusters of turbines with similar environmental conditions, using historical and real-time data to determine operating differentials and predict anomalies or failures, thereby enabling proactive maintenance and optimization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single predictive model is used for all wind turbines in a wind farm, then the system complexity is reduced, but the measurement precision and reliability of anomaly detection deteriorate due to varying environmental conditions affecting different turbines differently

Engineering Contradiction:
Improvesystem complexityVSAvoidanomaly detection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent divides the wind farm into multiple clusters, where each cluster contains wind turbines experiencing similar environmental conditions. Instead of using a single predictive model for all turbines, the system creates separate predictive models for each cluster. This segmentation allows each model to be tailored to specific environmental conditions, improving anomaly detection precision while managing system complexity through organized modular structures.

Inventive Principle:
Principle #1Segmentation

2Reliability

If predictive models are customized for each individual wind turbine, then the reliability and accuracy of predictions improve, but the device complexity and computational resources required increase significantly

Engineering Contradiction:
Improveprediction reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges wind turbines into clusters based on their environmental conditions, so that turbines with similar conditions share the same predictive model. This approach achieves the benefit of customized predictions for specific conditions while avoiding the excessive complexity of completely individualized models for each turbine. The merging principle balances reliability improvement with manageable system complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If wind turbines are monitored using average or aggregate data from the entire wind farm, then the ease of operation is improved, but the measurement precision and ability to detect turbine-specific anomalies deteriorate

Engineering Contradiction:
Improvemonitoring easeVSAvoidturbine-specific anomaly detection precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent segments the monitoring system into cluster-level groups rather than treating the entire wind farm as a single aggregate. Each cluster represents a manageable group of turbines with similar environmental conditions, allowing operators to monitor clusters individually. This provides turbine-specific precision within a simplified operational framework, as operators deal with clustered data rather than individual turbine complexity.

Inventive Principle:
Principle #1Segmentation

4Productivity

If maintenance is performed on all wind turbines simultaneously regardless of their individual conditions, then the productivity of maintenance operations is improved, but the reliability of the wind farm deteriorates due to unnecessary maintenance on healthy turbines and delayed maintenance on degrading turbines

Engineering Contradiction:
Improvemaintenance efficiencyVSAvoidwind farm reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements preliminary anomaly detection and condition assessment for each cluster before maintenance is performed. By using predictive models to identify which clusters or individual turbines within clusters are likely to fail or are already degrading, the system enables maintenance to be performed proactively on specific turbines that need it. This preliminary action prevents both unnecessary maintenance on healthy turbines and delayed maintenance on degrading ones, balancing productivity with reliability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10671039B2Computer system and method for predicting an abnormal event at a wind turbine in a cluster
Publication Date: 2020.06.02 UPTAKE TECHNOLOGIES INC
  • US10671039B2 patent drawing
  • US10671039B2 patent drawing
  • US10671039B2 patent drawing

AI summary

The example systems, methods, and devices disclosed herein generally relate to performing predictive analytics on behalf of wind turbines. In some instances, a data-analytics platform defines and executes a predictive model for a specific wind turbine. The predictive model may be defined and executed based on operating data for the specific wind turbine and for other wind turbines that experience similar environmental conditions as the specific wind turbine and that are operating in an expected operational state. In response to executing the predictive model, the data-analytics platform may cause an action to occur at the specific wind turbine or cause a user interface to display a representation of the output of the executed model, among other possibilities.