Wind Turbine Rescue Package Delivery Using Maintenance UAVs

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Solution Overview

Problem

The high cost and logistical challenges of maintaining wind turbines, particularly offshore, due to the need for expensive rescue packages and frequent certification visits, which increase operational costs and pose safety risks.

Innovation Solution

Deploying an unmanned air vehicle (UAV) to provide a rescue package on-demand to wind turbines during maintenance operations, eliminating the need for standard equipment on each turbine and allowing for certification and equipment customization, reducing costs and improving safety by ensuring timely access to emergency gear.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rescue package is provided as standard equipment on each wind turbine, then safety of maintenance personnel is improved, but operational costs increase significantly

Engineering Contradiction:
Improvesafety of maintenance personnelVSAvoidoperational costs
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The rescue package is pre-positioned on the maintenance vehicle before the maintenance operation begins. When needed, it can be rapidly deployed to the wind turbine without requiring permanent installation or separate certification visits, thus maintaining safety while reducing operational costs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The maintenance vehicle serves multiple functions: it performs maintenance tasks and also carries the rescue package as a mobile safety station. This eliminates the need for dedicated rescue equipment on each turbine, reducing overall costs while maintaining safety coverage.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If a rescue package is provided on each wind turbine, then safety equipment is readily accessible, but certification requirements necessitate separate site visits increasing cost and time

Engineering Contradiction:
Improveaccessibility of rescue equipmentVSAvoidtime for certification visits
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The rescue package is merged with the maintenance vehicle, combining safety equipment with the already-necessary maintenance operation. This eliminates separate certification visits since the vehicle serving maintenance purposes also serves as the safety equipment platform.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The maintenance vehicle acts as an intermediary between the base and the wind turbine, carrying the rescue package during the maintenance operation. This allows safety equipment to be positioned at the turbine without requiring permanent installation or separate certification logistics.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If rescue packages are provided on all wind turbines, then safety coverage is comprehensive, but the cost of equipment and re-certification is significant

Engineering Contradiction:
Improvesafety coverageVSAvoidcost of equipment and certification
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The rescue package deployment is dynamic rather than static - it is positioned on turbines only when maintenance operations require it, and can be relocated or retrieved by the maintenance vehicle. This dynamic approach maintains safety coverage when needed while avoiding the costs of permanent installation and continuous certification.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3810929B1Improvements relating to wind turbine maintenance
Publication Date: 2024.12.18 VESTAS WIND SYSTEMS AS
  • EP3810929B1 patent drawingFigure 1~2
  • EP3810929B1 patent drawingFigure 3
  • EP3810929B1 patent drawingFigure 4

AI summary

A method for carrying out a maintenance operation on a wind turbine, comprising: stationing a maintenance vehicle proximal to the wind turbine, initiating a maintenance operation on the wind turbine, deploying a UAV from the maintenance vehicle, wherein the UAV has a payload including a rescue package, positioning the UAV such that the rescue package is placed on the wind turbine. A system is also provided.