Wind Turbine Sensor Time-Stamping for Synchronized Vibration Monitoring
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Solution Overview
Problem
Existing wind turbine vibration monitoring systems are not configured to record, transmit, and process component speed and vibration data simultaneously, leading to potential inaccuracies in component analysis due to time differentials between data collection.
Innovation Solution
A monitoring system that includes sensors generating speed measurement signals with time-stamp values and a processor prioritizing these signals based on predetermined temporal values, allowing for simultaneous and synchronized processing and transmission of speed and vibration data.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If vibration monitoring systems record component speed and vibration data separately at differing times, then the system complexity is reduced, but the measurement precision and reliability of component analysis deteriorate due to time differentials
Solution Approach 1:
The patent merges speed measurement and vibration measurement functions into a single integrated monitoring system with a unified processor that handles both types of data simultaneously. The sensor module includes both speed sensors and vibration sensors, and the processor receives and processes both data streams concurrently with common time-stamping, eliminating the need for separate recording systems and ensuring synchronized analysis.
2Measurement precision
If component speed and vibration data are recorded simultaneously with synchronized time-stamps, then the measurement precision and reliability improve, but the device complexity and data processing requirements increase
Solution Approach 1:
The processor is designed as a universal data processing unit that handles multiple types of measurements (speed and vibration) through a single integrated architecture. It performs common functions for both data types including time-stamping, filtering, transformation, and analysis, eliminating the need for separate dedicated processing systems and reducing overall device complexity despite the enhanced measurement capabilities.
3Reliability
If time-stamp values are assigned to speed measurement signals, then the reliability of data analysis improves by enabling synchronized processing, but the data processing time and computational requirements increase
Solution Approach 1:
The system assigns time-stamp values to speed measurement signals in advance during the data acquisition phase, rather than performing complex time-synchronization operations during analysis. This preliminary time-stamping action ensures that when vibration data is later processed, the time references are already established, enabling efficient synchronized processing without adding significant computational delay during the critical analysis phase.
Data Source
AI summary
A monitoring system for a machine is provided. The machine includes at least one movable member including at least one sensor configured to generate at least one speed measurement of the moveable member. The machine also includes at least one processor coupled in electronic data communication to the sensor. The sensor is configured to generate at least one time stamp value for the at least one speed measurement signal. The at least one processor is configured to generate a plurality of time-stamped speed measurement signals of the at least one moveable member. The processor is further configured to determine a prioritization of the plurality of time-stamped speed measurement signals as a function of at least one predetermined temporal value.


