Wind Turbine Startup Sequence Optimization

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Solution Overview

Problem

Conventional wind turbines waste time spinning up the rotor to predetermined speed only to find that other readiness conditions are not satisfied, preventing the startup of the power converter.

Innovation Solution

A system and method that introduces a 'spin-ready' signal, which requires only a subset of operating conditions independent of speed conditions, indicating a high likelihood that spinning up the rotor will allow the power converter to generate power, thereby optimizing the startup sequence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the rotor is spun up to predetermined speed before checking all readiness conditions, then the startup sequence can proceed, but time is wasted spinning the rotor when other conditions are not satisfied

Engineering Contradiction:
Improvestartup efficiencyVSAvoidunnecessary spinning time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system performs preliminary checks of readiness conditions (such as converter readiness, grid connection status, and safety conditions) before initiating rotor spin-up. The spin-ready signal is generated only when these preliminary conditions are satisfied, preventing wasted spinning time and improving startup efficiency.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If all readiness conditions are checked before allowing rotor spin-up, then startup reliability is improved, but the complexity of the control system increases

Engineering Contradiction:
Improvestartup reliabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The readiness conditions are segmented into different categories: conditions that must be satisfied before spin-up (checked by spin-ready signal) and conditions that can be checked during or after spin-up (checked by run-ready signal). This segmentation maintains reliability while managing control system complexity through a structured, multi-stage approach.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If the rotor is kept stationary until complete readiness is confirmed, then unnecessary spinning is avoided, but wind turbine availability for power generation decreases

Engineering Contradiction:
Improveenergy waste from unnecessary spinningVSAvoidwind turbine availability
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The system uses feedback signals (spin-ready and run-ready) to continuously monitor the state of readiness conditions. When conditions are satisfied, the feedback mechanism enables immediate progression to the next startup stage, ensuring the rotor remains stationary only when necessary and transitions to power generation as quickly as possible, thereby maximizing availability while avoiding energy waste.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP2918825B1System and method for initializing a startup sequence of a wind turbine
Publication Date: 2021.11.17 GENERAL ELECTRIC CO
  • EP2918825B1 patent drawingFigure 1
  • EP2918825B1 patent drawingFigure 2
  • EP2918825B1 patent drawingFigure 3

AI summary

The present subject matter is directed to a method 600 for initializing a startup sequence of a wind turbine 100. The method 600 includes a step of defining a plurality of operating conditions of the wind turbine 100. As such, upon satisfaction of the plurality of operating conditions, a run-ready signal may be generated, wherein the run-ready signal indicates a readiness of a power converter 120 of the wind turbine 100 to generate power. The method 600 may also include defining a subset of the plurality of operating conditions, wherein the subset of operating conditions are independent of speed conditions of the wind turbine 100. Another step of the method 600 includes generating a spin-ready signal for the wind turbine 100 upon satisfaction of the subset of operating conditions. The method 600 may also include controlling a rotor 106 of the wind turbine 100 based at least in part on the spin-ready signal.