Wind Turbine Trajectory Generator for Fast Position Control

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Solution Overview

Problem

Existing wind turbine control systems struggle to achieve fast and reliable position control of rotatable components, such as the nacelle or rotor blades, which is crucial for efficient energy conversion.

Innovation Solution

A method utilizing a trajectory generator to determine the shortest and fastest trajectory for the rotatable component under constraints like maximum allowed jerk, acceleration, and velocity, ensuring optimal position change while protecting the drive system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the rotatable component is rotated quickly to the target position, then the position control speed is improved, but the drive may be overloaded

Engineering Contradiction:
Improveposition control speedVSAvoiddrive overload protection
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The trajectory is calculated in advance using a trajectory generator, considering all constraints (maximum jerk, acceleration, velocity) before the rotation begins. This preliminary calculation ensures the fastest possible path is selected that still protects the drive from overload, resolving the contradiction between speed and reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the rotation trajectory by calculating optimal jerk, acceleration, and velocity profiles in real-time. The trajectory generator continuously determines the fastest safe path based on current position and drive constraints, enabling rapid positioning while maintaining drive protection throughout the motion.

Inventive Principle:
Principle #15Dynamics

2Loss of time

If the rotation trajectory is optimized for speed, then the position control time is reduced, but the control system complexity increases

Engineering Contradiction:
Improveposition control timeVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical control mechanisms with a computational trajectory generator that calculates optimal rotation profiles. By using mathematical algorithms to determine jerk, acceleration, and velocity trajectories, the system achieves fast positioning without requiring complex mechanical hardware, thus reducing overall system complexity while minimizing position control time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If the trajectory generator calculates the fastest trajectory, then the position control efficiency is improved, but the constraints on jerk and acceleration increase

Engineering Contradiction:
Improveposition control efficiencyVSAvoidjerk and acceleration constraints
Core Design Contradiction:
ProductivityVSStress or pressure

Solution Approach 1:

The trajectory generator optimizes the rotation by precisely controlling the time-profile of jerk, acceleration, and velocity parameters. By calculating the optimal sequence and magnitude of these parameters within their maximum allowed values, the system achieves the fastest possible positioning efficiency while ensuring that jerk and acceleration constraints are never exceeded, thus protecting the drive system.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4563812A1Method for operating a wind turbine and wind turbine
Publication Date: 2025.06.04 NORDEX ENERGY SE & CO KG
  • EP4563812A1 patent drawingFigure 1
  • EP4563812A1 patent drawingFigure 2~3
  • EP4563812A1 patent drawingFigure 4~5

AI summary

The method is for operating a wind turbine (100) having a rotatable component (1 to 4) and at least one drive (di) for rotating the rotatable component by exerting torque. The method comprises a step of providing first information (I1) which is representative of the actual position (P_a) of the rotatable component. In a further step, second information (I2) is provided which is representative of a target position (P_t) of the rotatable component. Then, third information (I3) is determined depending on the first and the second information. The third information is representative of a target trajectory (T_t) for the rotation of the rotatable component from the actual position to the target position using a trajectory generator. In a further step, an operating setpoint (OS_i) for the at least one drive is determined depending on the third information such that, when the at least one drive is operated according to the operating setpoint, the drive exerts torque onto the rotatable component so that it starts to follow the determined target trajectory.