Wind Turbine Vane Bearing Stabilization

Solution Overview

Problem

Wind turbines experience oscillation instability due to centrifugal forces, limiting their operational RPM and efficiency, and increasing the radius to mitigate this instability often results in increased torque and stress on the center shaft bearings, leading to potential damage.

Innovation Solution

Positioning vane bearings out over and/or under the vanes, within a predetermined distance from the rotational path, such as up to 25% of the vane radius, to counteract torque and reduce oscillation instability, allowing for a larger vane radius without destabilizing the turbine, and incorporating circumferential bearing assemblies with ball or roller bearings to support rotational forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the turbine radius is increased to mitigate oscillation instability, then the wind capture efficiency is improved, but the torque and stress on the center shaft bearings increase leading to potential damage

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The patent extracts the stabilizing function from the center shaft bearing system and relocates it to peripheral vane bearings positioned at the ends of support arms. These peripheral bearings carry the oscillation stabilizing function outward, relieving the center shaft bearings from excessive torque and stress while maintaining structural integrity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions from a centralized bearing support system to a distributed peripheral bearing system. By positioning bearings at the periphery of the turbine structure rather than concentrating them at the center shaft, the system redistributes mechanical loads across multiple dimensions and locations, reducing stress concentration on the center shaft bearings.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the turbine radius is increased to improve power generation, then the efficiency across varying wind speeds is enhanced, but the vertical shaft length must be reduced which complicates the structure

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the support structure into multiple independent support arms radiating from the turbine shaft, each equipped with its own vane bearing assembly. This segmentation allows the turbine to achieve a larger effective radius for improved wind capture while maintaining a compact central shaft structure, as each segment operates semi-independently to support the expanded geometry.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If peripheral vane bearings are positioned out over and under the vanes, then oscillation instability is reduced, but the device complexity increases

Engineering Contradiction:
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The peripheral vane bearing assemblies are designed to perform multiple functions simultaneously: supporting the weight of the vanes, stabilizing oscillations, and enabling smooth rotational movement. By consolidating these functions into integrated bearing units positioned at the periphery, the system achieves improved stability without proportionally increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the wind turbine's radius without destabilizing it, enhancing power generation efficiency across varying wind speeds, reduces the vertical shaft length, and increases the separation between vanes for improved airflow, thereby increasing overall power and efficiency while maintaining structural integrity.

Implementation Method 1

The bearing assembly may include a plurality of ball bearings configured to run between the circumferential upper and lower races

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

Wind turbines experience oscillation instability due to centrifugal forces

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentUS10495069B2Stabilizing a wind turbine assembly
Publication Date: 2019.12.03
  • US10495069B2 patent drawing
  • US10495069B2 patent drawing
  • US10495069B2 patent drawing

AI summary

Systems and methods for stabilizing a wind turbine assembly. In one embodiment the systems and methods include a turbine shaft to rotate a wind turbine motor, a vane support structure coupled to the turbine shaft, a vane coupled to the vane support structure by a vane shaft, and a circumferential bearing assembly positioned in relation to a rotational path of the vane around the turbine shaft.