Wind Turbine Control System VLAN Isolation

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Solution Overview

Problem

In modern networked wind parks, it is challenging to ensure accurate local control of wind turbines during maintenance, as control commands can be inadvertently sent to or received by incorrect turbines due to address conflicts, potentially causing damage and safety risks, especially when transitioning between remote and local modes of operation.

Innovation Solution

A control system that includes a local terminal, a control arrangement, and a switching arrangement to isolate the local communication network from external systems, using a VLAN switch to differentiate between local and remote commands and ensure that control signals remain within the wind turbine's local network, preventing interference from remote sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fully networked system is used to enable remote control of wind turbines, then remote monitoring and control capability is improved, but the risk of control commands being sent to incorrect turbines increases

Engineering Contradiction:
Improveremote control capabilityVSAvoidcontrol accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The network is segmented into virtual LANs (VLANs) to separate control traffic for different turbines. Each turbine operates in its own isolated virtual network segment, preventing control commands from being received by incorrect turbines. This segmentation maintains remote control capability while ensuring control accuracy through network isolation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A network switch configured with VLANs acts as an intermediary device that intelligently routes control commands to the correct turbine based on the virtual network segment. The switch mediates between the remote control system and individual turbines, ensuring that commands are delivered only to the intended target while maintaining the benefits of a fully networked system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a mechanical or electric switch is used to interrupt connection for local mode, then isolation from remote control is improved, but the complexity of the switching mechanism increases

Engineering Contradiction:
Improveisolation reliabilityVSAvoidswitching mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical or electric switching mechanisms with a software-based VLAN configuration on network switches. Instead of using physical switches to interrupt connections, the system uses virtual network segmentation that can be activated or deactivated through software commands, eliminating the need for complex mechanical or electric switching hardware while maintaining reliable isolation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If separate physical networks are used for local and remote control, then isolation between modes is improved, but the device complexity and cost increase

Engineering Contradiction:
Improvemode isolationVSAvoidnetwork architecture complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the local and remote control networks into a single physical network infrastructure, using VLANs to create virtual separation. This approach combines the benefits of both separate physical networks (isolation) and single network simplicity (lower cost and complexity). Control commands are routed through the same physical medium but are logically separated into different virtual networks, eliminating the need for duplicate physical infrastructure.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP2626552B1Wind turbine control system
Publication Date: 2020.07.15 SIEMENS GAMESA RENEWABLE ENERGY AS
  • EP2626552B1 patent drawingFigure 1
  • EP2626552B1 patent drawingFigure 2
  • EP2626552B1 patent drawingFigure 3

AI summary

The invention describes a control system (1) for a wind turbine, which control system (1) comprises a local terminal (10) for locally generating wind turbine control commands; a control arrangement (5) for generating control signals for the wind turbine on the basis of wind turbine control commands; and a switching arrangement (7, 60, 61) for switching between a remote mode of operation over a main communication network (700_R), and a local mode of operation over a local communication network (700 L) between the local terminal (10) and the control arrangement (5) such that a message passed between the local terminal (10) and the control arrangement (5) does not travel beyond that local communication network (700_L) in that wind turbine. The invention also describes a method of locally controlling a wind turbine, and a wind park comprising a number of wind turbines, wherein each wind turbine comprises such a control system.