Multi-faceted Windball Chamber for UAV Flight Testing

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Solution Overview

Problem

Conventional wind tunnels provide limited test data for unmanned aerial vehicles (UAVs) capable of vertical takeoff and landing (VTOL) and multi-dimensional flight, as they offer airflow in only one direction, hindering the development of flight controls, avionics, and navigation.

Innovation Solution

A multi-dimensional wind tunnel system, also known as a 'windball,' which utilizes multiple pairs of fans and flow control doors to simulate airflow in various directions, allowing UAVs to be tested in multiple flight regimes while remaining oriented correctly with respect to gravity, using a cubic, icosahedral, or spherical chamber with gimbaling systems to generate complex airflow patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional wind tunnel is used, then the structure is simple and easy to operate, but it provides airflow in only one direction, limiting test data for VTOL and multi-dimensional flight

Engineering Contradiction:
Improveflight regime testing capabilityVSAvoidwind tunnel structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The wind tunnel is divided into multiple independent test chambers, each capable of generating airflow in different directions. This segmentation allows the system to test multiple flight regimes simultaneously while maintaining manageable complexity in each individual chamber.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-direction (one-dimensional) airflow system to a multi-directional (three-dimensional) airflow system by adding vertical and lateral airflow capabilities, enabling comprehensive testing of VTOL and multi-dimensional flight patterns.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If multiple fans and flow control doors are added to simulate multi-directional airflow, then comprehensive flight data can be obtained, but the device complexity increases

Engineering Contradiction:
Improveflight dynamics data accuracyVSAvoidnumber of fans and control doors
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Each test chamber is designed as a universal unit that can generate airflow in multiple directions through coordinated operation of its fans and flow control doors. This multi-functionality allows a single chamber to replace multiple specialized chambers, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system employs dynamically controllable flow control doors and variable speed fans that can adjust airflow direction and magnitude in real-time. This dynamic control allows precise measurement of flight dynamics while using a standardized configuration of components.

Inventive Principle:
Principle #15Dynamics

3Productivity

If a multi-dimensional wind tunnel system is implemented, then development time and costs are reduced through comprehensive testing, but the initial device complexity and setup are increased

Engineering Contradiction:
Improvedevelopment efficiencyVSAvoidmulti-dimensional test system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Multiple test chambers are merged into a single integrated system with coordinated control, allowing simultaneous testing of different flight regimes. This combination provides comprehensive flight data that would require multiple separate testing facilities, improving development efficiency despite the increased system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate simulation of various flight conditions, reducing development costs and time by providing comprehensive data on flight dynamics, including lift, side forces, and longitudinal forces, while maintaining correct orientation with respect to gravity, thus improving UAV flight controls and navigation systems.

Implementation Method 1

using a cubic, icosahedral, or spherical chamber with gimbaling systems to generate complex airflow patterns

Methodology Applied
Scientific EffectGimbal: Gimbal

Implementation Method 2

utilizes multiple pairs of fans and flow control doors to simulate airflow in various directions

Methodology Applied
Scientific EffectFan: Fan

Data Source

PatentUS10732074B1Multi-faceted test chamber
Publication Date: 2020.08.04 AMAZON TECH INC
  • US10732074B1 patent drawing
  • US10732074B1 patent drawing
  • US10732074B1 patent drawing

AI summary

Systems and methods for providing a multi-direction wind tunnel, or “windball,” are disclosed. The system can have a series of fans configured to provide air flow in a plurality of directions to enable accurate testing of aircraft, unmanned aerial vehicles (UAVs), and other vehicles capable of multi-dimensional flight. The system can comprise a spherical or polyhedral test chamber with a plurality of fans. The fans can be arranged in pairs, such that a first fan comprises an intake fan and a second fan comprises an exhaust fan. The direction of the air flow can be controlled by activating one or more pairs of fans, each pair of fan creating a portion of the air flow in a particular direction. The direction of the air flow can also be controlled by rotating one or more pairs of fans with respect to the test chamber on a gimbal device, or similar.