Automatic Winding Chain Reverser Layout for Lower Manual Winding Load

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Solution Overview

Problem

Existing automatic winding mechanisms in timepieces face issues with extreme mechanical loads and premature wear during manual winding due to high transmission ratios, leading to discomfort and reduced performance, as well as variations in torque and noise.

Innovation Solution

A transmission mechanism featuring a first freewheel functioning by wedging and a reverser with unidirectional coupling, where the freewheel and reverser are directly connected, with a reduced reduction ratio and ceramic components, optimizing performance and user experience during manual winding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the reversing system is arranged as close as possible to the oscillating mass to minimize dead angle, then automatic winding performance is improved, but extreme mechanical loads and premature wear occur during manual winding

Engineering Contradiction:
Improveautomatic winding performanceVSAvoidcomponent durability during manual winding
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent divides the winding system into two independent functional segments: a first freewheel mechanism dedicated to manual winding operations, and a second freewheel mechanism (reversing system) dedicated to automatic winding operations. This segmentation allows each mechanism to be optimized for its specific function without compromising the other, resolving the contradiction between automatic winding performance and manual winding durability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extracts the manual winding function from the reversing system by introducing a separate first freewheel mechanism. This extraction removes the harmful interaction between manual winding and the reversing system, eliminating the extreme mechanical loads and premature wear that occurred when the reversing system was directly connected to the oscillating mass.

Inventive Principle:
Principle #2Taking out (Extraction)

2Device complexity

If a simple freewheel design is used to disengage during manual winding, then manufacturing complexity is reduced, but torque variations and noise increase

Engineering Contradiction:
Improvefreewheel design complexityVSAvoidtorque variations and noise during manual winding
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the operational parameters of the freewheel mechanisms by introducing a reduction ratio between the oscillating mass and the first freewheel. This parameter change allows the freewheel to disengage smoothly during manual winding without generating excessive torque variations or noise, while maintaining a relatively simple design.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If a high reduction ratio is used in the automatic winding chain, then winding efficiency is improved, but mechanical loads on the reversing system increase during manual winding

Engineering Contradiction:
Improvewinding efficiencyVSAvoidmechanical loads on reversing system
Core Design Contradiction:
ProductivityVSForce

Solution Approach 1:

The patent segments the force transmission paths by introducing a first freewheel mechanism that isolates the reversing system from manual winding loads. This allows the automatic winding chain to maintain its high reduction ratio for efficient automatic winding, while the first freewheel prevents these high reduction ratios from generating extreme mechanical loads on the reversing system during manual winding.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces mechanical loads, minimizes premature wear, and provides a consistent, low-torque manual winding experience while maintaining effective automatic winding, with reduced noise and improved durability of components.

Implementation Method 1

a first freewheel (40) functioning by wedging

Methodology Applied
Scientific EffectWedging: Wedge

Implementation Method 2

a reverser (50) including at least one unidirectional coupling functioning by obstacle

Methodology Applied
Scientific EffectObstacle mechanism: Ratchet

Data Source

PatentUS20240176295A1Transmission mechanism for an automatic winding chain
Publication Date: 2024.05.30 ROLEX SA
  • US20240176295A1 patent drawing
  • US20240176295A1 patent drawing
  • US20240176295A1 patent drawing

AI summary

The transmission mechanism (110) for an automatic winding chain for a timepiece (400) includes a series assembly of a first freewheel (40) functioning by wedging, a reverser (50) including at least one unidirectional coupling functioning by obstacle or at least one second freewheel (51a, 51b) functioning by obstacle, and a winding mobile mass (60).