Windmill Drive Gear Tooth Contour for Pressure Fluctuation

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Solution Overview

Problem

Windmills face a challenge in maintaining uniform contact pressure between the pinion and ring gear, which can lead to damage or breakage due to fluctuating contact pressure distributions, especially under varying wind conditions and external forces like gusts, despite crowning processing efforts.

Innovation Solution

A drive device with a drive gear featuring a tooth surface contour curved on an imaginary plane parallel to its rotational axis, incorporating a first curve and a second curve with different curvatures, designed to reduce contact pressure fluctuations in the tooth trace direction, even under changing load conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If crowning processing is applied to the pinion to make contact pressure uniform during normal operation, then contact pressure distribution is improved under driving conditions, but contact pressure uniformity deteriorates when external forces (gusts) are applied

Engineering Contradiction:
Improvecontact pressure distributionVSAvoidadaptability to varying load conditions
Core Design Contradiction:
Stress or pressureVSAdaptability or versatility

Solution Approach 1:

The tooth surface is divided into multiple regions along the tooth trace direction, with each region having a different curvature radius. Specifically, the curvature radius decreases from the maximum tooth thickness position toward the maximum force receiving position, and increases from the maximum tooth thickness position away from the maximum force receiving position. This local variation in curvature allows different parts of the tooth surface to adapt to different loading conditions, resolving the contradiction between uniform contact pressure during normal operation and contact pressure distribution under external forces.

Inventive Principle:
Principle #3Local quality

2Reliability

If the pinion is designed for uniform contact pressure during driving, then reliability is improved under normal operation, but the risk of damage increases under sudden external forces like gusts

Engineering Contradiction:
Improvereliability during normal operationVSAvoidcontact pressure fluctuation under external forces
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The curvature radius of the tooth surface is varied as a parameter along the tooth trace direction. By changing the curvature radius from the maximum tooth thickness position toward and away from the maximum force receiving position, the contact pressure distribution is optimized for both normal driving conditions and external force conditions. This parameter change allows the pinion to maintain reliability during normal operation while reducing contact pressure fluctuations under external forces.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3222882B1Drive device for driving movable portion of windmill, and windmill
Publication Date: 2019.01.23 NABTESCO CORP
  • EP3222882B1 patent drawingFigure 1
  • EP3222882B1 patent drawingFigure 2
  • EP3222882B1 patent drawingFigure 3

AI summary

The present application discloses a drive device (200) configured to drive a movable portion (102) of a windmill (100) which generates electric power according to a change in a wind direction. The drive device (200) includes a motor (210) which generates a driving force for driving the movable portion (102), a speed reducer (220) which amplifies the driving force at a predetermined speed reduction ratio, and a drive gear (230) which engages with a driven gear (110) mounted on the movable portion (102) and transmits the driving force amplified by the speed reducer (220) to the driven gear (110). The drive gear (230) includes a tooth surface having a contour (CT3;CT7) which is curved on an imaginary plane in parallel to a rotational axis (FAX) of the drive gear (230). The contour (CT3;CT7) includes a first curve (CT4) , and a second curve (CT5) which is different in curvature from the first curve (CT4).