Window Air Conditioner Vacuum Chamber for Noise and Heat Isolation

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Solution Overview

Problem

Window-type air-conditioning apparatuses suffer from high noise levels due to internal component vibrations and energy inefficiency caused by heat exchange between cold and hot parts, leading to discomfort and increased energy consumption.

Innovation Solution

An air-conditioning apparatus with a vacuum chamber positioned between the evaporator and condenser portions acts as an acoustic and thermal barrier, reducing noise transmission and heat exchange, featuring a cabinet design with a cross-sectional area equivalent to the vacuum chamber's area, and comprising supports and fins for structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If window-type air-conditioning apparatuses are designed with compact single-cabinet structures, then installation ease and cost are improved, but noise transmission to internal environment increases due to vibration transmission

Engineering Contradiction:
Improveinstallation easeVSAvoidnoise transmission
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The cabinet is divided into multiple compartments separated by partitions, with each compartment housing specific components (compressor, condenser, evaporator, ventilator). This segmentation isolates vibration sources from the internal environment and enables targeted vibration control measures in each compartment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Vibration isolation elements (elastomeric materials, springs, rubber buffers) are introduced as intermediary components between vibrating parts (compressor, condenser, evaporator) and the cabinet structure. These intermediaries absorb and dampen vibrations, preventing their transmission to the cabinet and internal environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If evaporator and condenser are positioned in close proximity within the cabinet, then device compactness is improved, but heat exchange between cold and hot parts increases causing energy loss

Engineering Contradiction:
Improvecabinet volumeVSAvoidheat exchange loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The cabinet is divided into a hot compartment (housing condenser and compressor) and a cold compartment (housing evaporator and ventilator) separated by thermal insulation partitions. This segmentation maintains compact overall dimensions while preventing direct thermal contact between hot and cold components, thereby reducing parasitic heat exchange.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Thermal insulation materials are introduced as intermediary layers between the hot compartment and cold compartment. These insulation layers act as thermal barriers that prevent heat transfer from the condenser/compressor region to the evaporator/ventilator region, reducing energy loss from unwanted heat exchange.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If vibration isolation measures are implemented for internal components, then noise transmission is reduced, but device complexity increases

Engineering Contradiction:
Improvenoise levelVSAvoidstructural complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The cabinet is segmented into vibration-isolated compartments with partitions that structurally separate vibration sources from the cabinet shell. This segmentation approach provides effective vibration isolation through the cabinet structure itself, reducing the need for additional complex isolation mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Vibration isolation elements (elastomeric materials, springs, rubber buffers) serve as simple intermediary components that are easily integrated into the existing cabinet structure. These elements provide effective vibration damping without requiring complex mechanical systems or extensive structural modifications.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces noise levels and enhances energy efficiency, providing greater acoustic comfort and improved performance compared to traditional window-type air-conditioning systems.

Implementation Method 1

a vacuum chamber positioned between the evaporator and condenser portions acts as an acoustic and thermal barrier, reducing noise transmission and heat exchange

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

an air-conditioning apparatus endowed with at least a vacuum chamber positioned between the evaporator and condenser portions

Methodology Applied
Scientific EffectVacuum: Vacuum

Data Source

PatentUS9903609B2Air-conditioning apparatus provided with a vacuum chamber
Publication Date: 2018.02.27 ELECTROLUX DO BRASIL
  • US9903609B2 patent drawing
  • US9903609B2 patent drawing
  • US9903609B2 patent drawing

AI summary

An air-conditioning apparatus (1) of the window type that transmits a reduced noise level to a closed environment and, additionally, minimizes/reduces the exchange of heat between its cold and hot parts. The air-conditioning apparatus (1) is endowed with at least a first portion (2) including at least an evaporator. Additionally, the air-conditioning apparatus (1) is endowed with at least a second portion (3) including at least a condenser and a compressor operatively associated to the evaporator. Additionally, the air-conditioning apparatus (1) is endowed with at least a vacuum chamber (4) positioned between the first portion (2) and the second portion (3).