Vehicle Window Defrost Controller Using Dew Point Detection

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Solution Overview

Problem

Conventional vehicle climate control systems require manual user input to set optimal defrost settings, which can lead to delayed clearing of condensation or frost, potentially causing unsafe situations, especially in autonomous vehicles where user input is not available.

Innovation Solution

A controller system that calculates ambient dew point temperature and sets condensation indicators based on sensor inputs from a sensor array, automatically actuating the climate control system and wiper system to provide optimal airflow temperature, humidity, and wiper speed for rapid clearing of condensation or frost from vehicle windows.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If manual user input is required to set defrost settings, then the system structure remains simple, but the clearing speed of condensation or frost is delayed

Engineering Contradiction:
Improveclearing speed of condensation or frostVSAvoidsystem complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The system uses sensors to automatically detect window surface temperature, ambient temperature, and humidity levels, then the controller autonomously calculates optimal defrost settings and actuates the climate control system without requiring user intervention. This self-service approach eliminates manual input while achieving rapid clearing of condensation or frost.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors window surface temperature and environmental conditions through sensors, feeds this information to the controller, which then adjusts defrost airflow temperature, humidity, and blower speed in real-time based on the calculated condensation risk. This closed-loop feedback mechanism enables fast response to changing conditions.

Inventive Principle:
Principle #23Feedback

2Reliability

If default settings are used for defrost function, then the system operation is simple, but the clearing effectiveness is reduced

Engineering Contradiction:
Improveclearing effectivenessVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller dynamically adjusts multiple parameters including defrost airflow temperature, relative humidity, and blower speed based on real-time sensor data. By calculating the difference between window surface temperature and ambient dew point temperature, the system optimizes these parameters to maximize clearing effectiveness rather than using fixed default settings.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system proactively detects potential condensation or frost formation by monitoring when the window surface temperature approaches the dew point temperature, and pre-actuates the defrost function before significant condensation occurs. This preliminary action prevents the need for more aggressive clearing later.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If manual defrost control is used, then the system is easy to operate, but safety risks arise when users are unavailable or unable to respond quickly

Engineering Contradiction:
Improvesafety reliabilityVSAvoidoperational simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system autonomously monitors window conditions and activates defrost functions without requiring user awareness or intervention. This is particularly valuable in autonomous vehicles where no driver is present to manually control defrost settings, ensuring safety-critical functions operate reliably regardless of human availability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures safe and efficient automatic defrosting of vehicle windows by determining optimal settings without human input, reducing the risk of delayed clearing and enhancing safety, particularly in autonomous vehicles.

Implementation Method 1

a controller configured to calculate an ambient dew point temperature value from a plurality of inputs received from a sensor array

Methodology Applied
Scientific EffectDew point temperature calculation:

Implementation Method 2

The airflow is cleaned, filtered, heated, cooled, humidified/dehumidified, recirculated or blended with fresh air from an exterior of the vehicle

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

actuate the vehicle climate control system defog/defrost function

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10752215B2Vehicle automatic defrost system and control method for external window surface
Publication Date: 2020.08.25 FORD GLOBAL TECH LLC
  • US10752215B2 patent drawing
  • US10752215B2 patent drawing
  • US10752215B2 patent drawing

AI summary

A system for automatically controlling a defog/defrost function of a vehicle climate control system includes a controller configured to calculate an ambient dew point temperature value from a plurality of inputs received from a sensor array. The controller is further configured to set a condensation indicator if a calculated difference between a window exterior surface temperature value input received from the sensor array and the calculated ambient dew point temperature value is less than or equal to a predetermined threshold value. The controller actuates the vehicle climate control system defog/defrost function and/or a window wiper system in response to the set condensation indicator.