Hinged Window Drive Coupling for Motorized and Hand-Crank Operation

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Solution Overview

Problem

Existing window drive systems lack the ability to seamlessly switch between motorized and manual operation without requiring specific user knowledge or access to automation control devices, especially when the motorized portion becomes disabled.

Innovation Solution

The drive system incorporates a linkage driver, driveshaft, and output shaft aligned along a common axis, with a motor coupling apparatus and hand crank coupling apparatus that can selectively couple or decouple to allow switching between motorized and manual operation, using a selector mechanism to move components along the axis and engage/disengage the hand crank gear, enabling operation without automation control devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a motor apparatus is used to operate the window assembly, then automation and convenience are improved, but the system becomes unable to operate manually when the motorized portion becomes disabled

Engineering Contradiction:
Improvemotorized operationVSAvoidmanual operation capability
Core Design Contradiction:
Extent of automationVSAdaptability or versatility

Solution Approach 1:

The drive system employs a dynamic coupling mechanism that allows the hand crank gear to be selectively engaged or disengaged from the drive shaft. A selector mechanism moves the hand crank gear along the drive shaft axis to establish or break the operational connection, enabling the system to switch between motorized and manual modes based on operational needs or motor availability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The drive shaft is designed to serve multiple functions: it can be driven by the motor apparatus through the motor coupling apparatus, or it can be manually rotated by the hand crank gear. This multi-functionality ensures the window assembly can operate in either mode, providing versatility and backup capability when the motorized portion becomes disabled.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate motorized and manual components are provided, then operational versatility is improved, but the system complexity increases

Engineering Contradiction:
Improveswitching between motorized and manual operationVSAvoidcoupling apparatus and selector mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The motor coupling apparatus and hand crank coupling apparatus are integrated around a common drive shaft. Both the motor output shaft and the hand crank gear connect to the same drive shaft through selective coupling mechanisms, merging the motorized and manual drive paths into a single unified system rather than requiring separate complete drive trains.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The drive shaft acts as an intermediary element that receives power from either the motor apparatus or the hand crank gear. The selector mechanism serves as a mediator that controls which power source is transmitted to the linkage driver, simplifying the switching process between operational modes.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the hand crank gear is always engaged with the drive shaft, then manual operation is always available, but the motorized operation becomes interfered with

Engineering Contradiction:
Improvemanual operation availabilityVSAvoidmotorized operation smoothness
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The coupling between the hand crank gear and drive shaft is made dynamic rather than static. The selector mechanism enables the hand crank gear to be positioned in different locations along the drive shaft axis, allowing it to be disengaged during motorized operation and engaged during manual operation, ensuring smooth motorized operation without interference while maintaining manual availability when needed.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11542741B1Drive systems and hinged window assemblies incorporating the same
Publication Date: 2023.01.03 ANDERSEN CORPORATION
  • US11542741B1 patent drawing
  • US11542741B1 patent drawing
  • US11542741B1 patent drawing

AI summary

Hinged window drive systems and window assemblies incorporating them provide for a combination of powered or motorized operation in addition to manual operation using a hand crank, with the opportunity for a user to switch between motorized operation and manual operation as needed.