Window Etching with Moving Pads for Gentle Slope Formation

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Solution Overview

Problem

Existing window manufacturing methods do not effectively create a gentle slope in the etched portion of windows for flexible electronic devices, limiting their functionality and user convenience.

Innovation Solution

A window manufacturing method involving a tank with a concave groove, a control module with pads, and precise etching processes to form a window with a gentle slope by alternating movements of the control module, ensuring the pads contact and move away from the preliminary window to achieve the desired etched pattern.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional window manufacturing methods are used, then the window can be produced, but the etched portion cannot achieve a gentle slope

Engineering Contradiction:
Improveetched portion slopeVSAvoidetching process complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by pre-positioning pads on the etching apparatus before the etching process begins. These pads are placed at specific locations on the window substrate to control the etching depth and create the gentle slope in the etched portion. The pads remain in place during the etching process, preventing etching in certain areas while allowing it in others, thereby achieving the desired slope without requiring complex post-processing.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements local quality by using pads with different properties or configurations at different locations on the window substrate. Each pad may have different dimensions, materials, or positions, creating locally varied etching conditions. This allows different regions of the window to have different etching depths and slope characteristics, achieving the gentle slope in specific areas while maintaining other functional areas.

Inventive Principle:
Principle #3Local quality

2Productivity

If the control module moves continuously during etching, then productivity is improved, but manufacturing precision of the etched slope deteriorates

Engineering Contradiction:
Improveetching process speedVSAvoidetched portion slope
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies continuity of useful action by maintaining the pads in continuous contact with the window substrate throughout the etching process. The etching solution continuously flows over the substrate, and the pads continuously prevent etching in protected areas. This continuous action ensures consistent etching depth and slope formation without interruption, achieving both productivity and precision.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent uses pads as intermediary elements between the etching solution and the window substrate. The pads mediate the etching process by selectively blocking the etchant from reaching certain areas while allowing it to act on other areas. This intermediary role enables precise control over the etching pattern and slope formation, maintaining manufacturing precision even during continuous processing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables the production of windows with a gentle slope, enhancing the flexibility and usability of electronic devices by allowing seamless folding and reducing visual discontinuities.

Implementation Method 1

providing an etchant to the concave groove of the tank, primarily etching the preliminary window non-contacting the first pad and the second pad

Methodology Applied
Scientific EffectEtching:

Data Source

PatentUS20260064159A1Window manufacturing device and window manufacturing method using the same
Publication Date: 2026.03.05 SAMSUNG DISPLAY CO LTD
  • US20260064159A1 patent drawing
  • US20260064159A1 patent drawing
  • US20260064159A1 patent drawing

AI summary

A window manufacturing method includes preparing a tank, arranging a preliminary window including a first area and a second area in the tank, arranging an upper film defining an opening on the preliminary window, preparing a control module including a first pad and a second pad, moving the control module such that the first pad and the second pad are arranged inside the opening of the upper film, providing an etchant to the tank, primarily etching the preliminary window non-contacting the first pad and the second pad, moving the control module such that first portions are exposed from the opening of the upper film, secondarily etching the preliminary window non-contacting the first pad and the second pad, and forming a window.