Window Member Light-Blocking Pattern for Low-Temperature Display Bonding

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Solution Overview

Problem

Existing electronic apparatuses face issues with adhesive curing at high temperatures damaging components and deteriorating display quality due to adhesive-related surface defects and light leakage.

Innovation Solution

An electronic apparatus design incorporating a support film with a light-blocking pattern and a coating window, using a light-blocking composition including a black colorant, ultraviolet and near-infrared photoinitiators, and an adhesive resin, coupled with a light control layer and optical adhesive layer, to prevent light leakage and reduce thickness while maintaining excellent display quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If adhesive is used to couple the window member and housing, then the components can be joined together, but high temperature curing damages electronic components and deteriorates display quality

Engineering Contradiction:
Improveadhesive bonding strengthVSAvoidcomponent damage from high temperature
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the light-blocking function from the adhesive layer by introducing a separate light-blocking pattern layer. This allows the adhesive to be formulated without strong light-blocking pigments that would cause yellowing, while still achieving effective light blocking through the dedicated pattern layer. The adhesive composition is simplified to focus on bonding performance rather than dual功能的 light blocking.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the functions into distinct layers: the adhesive layer handles bonding between components, while the light-blocking pattern layer handles light blocking. This functional segmentation allows each layer to be optimized for its specific purpose without compromise, preventing the yellowing issue that occurs when adhesive must perform both functions.

Inventive Principle:
Principle #1Segmentation

2Strength

If traditional adhesive layers are used, then components can be joined, but surface defects and light leakage occur

Engineering Contradiction:
Improvecomponent couplingVSAvoidsurface quality and light blocking
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The patent divides the light-blocking function from the adhesive function into separate layers. The light-blocking pattern layer is applied in specific regions where light blocking is needed, while the adhesive layer provides uniform bonding without light-blocking additives that cause yellowing and surface defects.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light-blocking pattern layer is selectively applied only in regions where light blocking is required, such as around the display perimeter and in non-display areas. This local application ensures light blocking precision without affecting the optical quality of the display region, maintaining high surface quality while preventing light leakage.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves reduced thickness, improved surface quality, and enhanced processability by preventing component damage and light leakage, while maintaining excellent display quality and reliability.

Implementation Method 1

the light-blocking pattern is formed of a light-blocking composition including a black colorant, an ultraviolet photoinitiator, a near-infrared photosensitizer, a near-infrared photoinitiator, and an adhesive resin

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Implementation Method 2

forming a window member by irradiating the preliminary light-blocking pattern with near-infrared rays

Methodology Applied
Scientific EffectNear-infrared photo-curing:

Implementation Method 3

the coating window may have a transmittance of about 90% or more with respect to light having a visible light wavelength range

Methodology Applied
Scientific EffectLight transmission:

Data Source

PatentUS20250351653A1Electronic apparatus and method for manufacturing the same
Publication Date: 2025.11.13 SAMSUNG DISPLAY CO LTD
  • US20250351653A1 patent drawing
  • US20250351653A1 patent drawing
  • US20250351653A1 patent drawing

AI summary

An electronic apparatus includes a display panel, and a window member disposed on the display panel. The window member may include a support film, a coating window disposed on the support film, and a light-blocking pattern spaced apart from the coating window with the support film disposed therebetween. The light-blocking pattern may be formed of a light-blocking composition including a black colorant, an ultraviolet photoinitiator, a near-infrared photosensitizer, a near-infrared photoinitiator, and an adhesive resin.