Window Mounted Beam Director With Segmented Steering

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Solution Overview

Problem

Current airborne laser weapons face challenges in beam direction due to structural and aerodynamic constraints, particularly for smaller aircraft, where conventional beam directors cause beam displacement across windows, necessitating large windows that are costly and complex to manufacture, and compromise stealth capabilities.

Innovation Solution

A laser beam direction system integrated with a window using a Coude' path and cooperative outer and inner steering assemblies, such as Risley prisms or telescopes on a pantograph, to maintain the beam centerline at a single location on the window for a full conical field of regard, reducing window size requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional beam director is mounted behind a window, then the beam can be directed to desired angles, but the beam center is displaced and the window size must be enlarged substantially

Engineering Contradiction:
Improvebeam direction capabilityVSAvoidwindow size
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The beam director is divided into two separate rotational assemblies: an outer steering assembly that rotates the entire assembly to position the beam center, and an inner steering assembly that rotates the beam director optics to angle the beam. This segmentation allows independent control of beam center positioning and beam angulation, preventing window size enlargement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention adds a second rotational dimension by introducing the outer steering assembly that rotates the inner assembly. This creates a hierarchical rotational system where the outer assembly provides azimuthal positioning and the inner assembly provides elevation angulation, enabling full 3D beam control without lateral displacement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the window size is enlarged to accommodate beam displacement, then the entire beam width can be received, but the cost and manufacturing complexity increase substantially

Engineering Contradiction:
Improvebeam reception capabilityVSAvoidwindow fabrication cost and complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

By segmenting the beam director into outer and inner rotational assemblies, the system maintains a fixed beam center position on the window while enabling full beam angulation. This eliminates the need for enlarged windows and reduces fabrication costs and complexity.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the window is made larger, then the beam can be accommodated, but the aero-optic effects and beam distortion increase

Engineering Contradiction:
Improvebeam accommodationVSAvoidbeam distortion and aero-optic effects
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The segmented rotational design keeps the beam center fixed on the window, allowing use of smaller windows with reduced aero-optic effects. The outer assembly handles positioning while the inner assembly handles angulation, maintaining beam quality.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If a beam director is mounted for internal deployment, then stealth and aerodynamic performance improve, but the beam center displacement and window size requirements worsen

Engineering Contradiction:
Improvestealth capability and aerodynamic performanceVSAvoidwindow size
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The dual-assembly rotational system enables internal mounting with fixed beam center positioning. The outer assembly rotates to position the beam center while the inner assembly angles the beam, allowing stealthy internal deployment without enlarged windows.

Inventive Principle:
Principle #1Segmentation

5Reliability

If highly specialized glass is used to reduce absorption and heating, then the window can transmit the laser beam, but the cost and fabrication difficulty increase

Engineering Contradiction:
Improvelaser beam transmission with low absorptionVSAvoidwindow fabrication cost and furnace requirements
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By segmenting the beam director into outer and inner rotational assemblies, the system minimizes the required window size. This reduces the amount of expensive specialized glass needed and eliminates the need for large vacuum furnaces for fabrication and polishing.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for a compact and efficient beam direction system that minimizes window size while maintaining effective beam alignment, suitable for fast-moving and stealth aircraft, enhancing operational flexibility and reducing manufacturing complexities.

Implementation Method 1

A pair of Risely prisms is employed and the outer steering assembly incorporates an outer mounting ring supporting the first prism for rotational motion and the inner steering assembly incorporates an inner mounting ring supporting the second prism for rotational motion.

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS8396090B2Window mounted beam director
Publication Date: 2013.03.12 THE BOEING CO
  • US8396090B2 patent drawing
  • US8396090B2 patent drawing
  • US8396090B2 patent drawing

AI summary

A laser system employs a window integrated in the surface of a weapon platform. A high energy laser is mounted in the weapon platform to provide a laser beam which is received by a Coude' path for internal direction of the beam. A beam director receives the laser beam from the Coude' path and employs an outer steering assembly and an inner steering assembly to cooperatively provide pointing of a centerline of the laser beam at a substantially single location on the window for a full conical field of regard.