Window Panel Light-Blocking Layer for Display Boundary Definition

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Solution Overview

Problem

Existing display devices face challenges in minimizing boundary recognition errors between the display area and non-display area, leading to imperfect image presentation.

Innovation Solution

A display device design featuring a window panel with decoration printed layers and a light-blocking layer, where the boundary between the display and non-display areas is defined by the inner surface of the light-blocking layer, and the pixel area is aligned geometrically with the display area using this boundary, with specific layer configurations and colors to enhance recognition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple window panel structure is used, then manufacturing complexity is reduced, but boundary recognition accuracy between display and non-display areas deteriorates

Engineering Contradiction:
Improvewindow panel structureVSAvoidboundary recognition accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies a light-blocking printed layer with black color on the window panel to create a visually distinct boundary between the display area and non-display area. This color-based differentiation enables accurate boundary recognition without complicating the overall panel structure, directly resolving the contradiction between simplicity and recognition accuracy.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The light-blocking printed layer serves as an intermediary element that clearly demarcates the boundary between display and non-display areas. This intermediate layer with specific optical properties (light-blocking) provides a visual reference that improves boundary recognition accuracy while maintaining structural simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Shape

If multiple decoration printed layers are added to improve appearance, then aesthetic quality is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improveaesthetic qualityVSAvoidmanufacturing complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into the window panel structure: the light-blocking printed layer simultaneously serves as a decorative element (providing aesthetic quality with black color) and a boundary definition element (enabling accurate boundary recognition). This merging of functions enhances appearance while avoiding the need for separate decorative components, thus controlling manufacturing complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If the boundary line is defined by the inner surface of the light-blocking printed layer, then boundary recognition accuracy is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveboundary recognition accuracyVSAvoidalignment precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The light-blocking printed layer defines its own boundary (inner surface) that serves as the reference for alignment between the window panel and display panel. This self-defined boundary provides a clear visual and physical reference that improves boundary recognition accuracy while the adhesive layer accommodates minor positioning variations, reducing the stringency of manufacturing precision requirements.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves boundary recognition ability and minimizes errors between the display and non-display areas, ensuring a clear and accurate image presentation.

Implementation Method 1

a light-blocking printed layer disposed on the window glass and the decoration printed layers to cover the decoration printed layers in the first non-display area and having a black color

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Implementation Method 2

The first decoration printed layer includes a pearl pigment that glitters and has a transparent color

Methodology Applied
Scientific EffectLight reflection and scattering: Reflection

Data Source

PatentUS9857510B2Display device and method of manufacturing the same
Publication Date: 2018.01.02 SAMSUNG DISPLAY CO LTD
  • US9857510B2 patent drawing
  • US9857510B2 patent drawing
  • US9857510B2 patent drawing

AI summary

A display device includes a window panel including a display area and a non-display area including a first non-display area and a second non-display area and a display panel including a pixel area generating an image to be displayed in the display area and a non-pixel area surrounding the pixel area. The window panel includes a window glass, decoration printed layers disposed on the window glass in the first and second non-display areas, and a light-blocking printed layer disposed on the window glass and the decoration printed layers to cover the decoration printed layers in the first non-display area and having a black color. A boundary line corresponding to a boundary between the display area and the non-display area is an inner surface of the light-blocking printed layer and the display area corresponds to the pixel area at the boundary line.