Vehicle Window Power Supply With Pivoting Flexible Connection

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Solution Overview

Problem

The challenge lies in providing a reliable power supply to vehicle windows that ascend and descend, as traditional wired connections risk short-circuiting and wireless solutions are excessively costly, while maintaining a simple structure.

Innovation Solution

A power supply device featuring a carrier plate with a first electrical connection, a bracket with a second electrical connection, and a flexible connection means that pivots between the two, allowing the electrical signal to be transmitted as the window moves, preventing vibration and excessive bending.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a wired connection is used to supply power to the moving window, then power can be transmitted reliably, but the wire may be short-circuited or come into contact with nearby components causing noise

Engineering Contradiction:
Improvepower transmission reliabilityVSAvoidshort-circuit and noise
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses a flexible cable with a specific geometric configuration (circular cross-section with multiple wires arranged in a hexagonal pattern) that allows the cable to bend and move with the window while maintaining electrical connection. This flexible structure prevents the wire from coming into contact with nearby components and avoids short-circuits, while still providing reliable power transmission.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates a dynamic electrical connection system where the cable can move and flex as the window ascends and descends. The cable is connected to the carrier plate that moves with the window, allowing the electrical connection to adapt dynamically to the window's position changes without causing short-circuits or noise.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If a wireless power supply is used, then short-circuit and noise problems are avoided, but excessively high cost is required

Engineering Contradiction:
Improveshort-circuit and noise preventionVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent replaces complex wireless power transmission systems with a simple mechanical flexible cable solution. By using a properly designed flexible cable with multiple wires in a hexagonal arrangement, the system achieves wireless-like flexibility and short-circuit prevention while maintaining the simplicity and low cost of wired electrical connections.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If a rigid electrical connection is used, then structural simplicity is maintained, but the connection cannot accommodate the window's movement without causing vibration and stretching

Engineering Contradiction:
Improvestructural simplicityVSAvoidconnection stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent employs a flexible cable structure with a circular cross-section containing multiple wires arranged in a hexagonal pattern. This flexible design allows the electrical connection to accommodate the window's movement without causing vibration or stretching, while maintaining structural simplicity and reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent divides the electrical connection into multiple separate wires (at least three wires) arranged in a hexagonal pattern within the flexible cable. This segmentation allows each wire to independently handle movement and stress, preventing vibration and stretching while maintaining overall connection stability and simplicity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures a stable and noise-free power supply to the window, maintaining a simple structure and avoiding the high costs associated with wireless solutions, while preventing vibration and stretching of the electrical connection.

Implementation Method 1

a flexible connection means including a side electrically connected to the first electrical connection portion of the carrier plate and another side electrically connected to the second electrical connection portion of the bracket, and transmitting the electrical signal supplied from the power source to the first electrical connection portion through the second electrical connection portion

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Data Source

PatentUS12173547B2Power supply device for vehicle window
Publication Date: 2024.12.24 KWANG JIN MACHINE
  • US12173547B2 patent drawing
  • US12173547B2 patent drawing
  • US12173547B2 patent drawing

AI summary

A power supply device for a vehicle window includes a carrier plate including a first electrical connection portion to transmit power, a bracket including a second electrical connection portion to which external power is connected, and a flexible connection means including a side electrically connected to the first electrical connection portion of the carrier plate and another side electrically connected to the second electrical connection portion of the bracket, in which the side of the flexible connection means is pivotally connected to the first electrical connection portion and the other side thereof is pivotally connected to the second electrical connection portion.