Flexible Airflow Heating Coils for Upper Windshield Defrosting

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Solution Overview

Problem

Current automotive defrosters and climate control systems are inadequate in clearing ice and snow from the upper portion of windshields, which is critical for driver visibility during heavy weather conditions.

Innovation Solution

A heating and cooling device with flexible air flow chambers, heating and cooling coils, and a control system that can be integrated into a vehicle's roof or used as a standalone blanket, providing conductive heating and cooling, and air filtration, powered by the vehicle's electrical system or solar power, to defrost windows and maintain driver visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional blowers near the lower half of the windshield are used, then the system is simple and energy-efficient, but ice and snow cannot be cleared from the upper half of the windshield

Engineering Contradiction:
Improvewindshield surface temperatureVSAvoidclimate control system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The climate control system is segmented into multiple independent blower units positioned at different locations (lower half and upper half of windshield). Each blower serves a specific zone, allowing targeted heating of different windshield areas without requiring a complete system redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a single-location (lower half only) blower arrangement to a multi-dimensional distribution network with blowers positioned at both lower and upper windshield areas, enabling comprehensive thermal coverage across the entire windshield surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If additional heating elements and air flow chambers are added to reach the upper windshield, then defrosting effectiveness is improved, but device complexity and energy consumption increase

Engineering Contradiction:
Improvedefrosting effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system activates heating elements and air flow chambers in advance to prevent ice and snow accumulation on the windshield. By maintaining the windshield surface temperature above freezing before conditions deteriorate, the system avoids the higher energy costs associated with removing heavy ice buildup.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Heating elements and air flow chambers are concentrated specifically at the upper half of the windshield where ice accumulation is most problematic for driver visibility. This localized approach delivers defrosting effectiveness to the critical area without uniformly heating the entire vehicle interior, reducing overall energy consumption.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If a comprehensive climate control system with multiple components is implemented, then driver visibility is maintained, but the system becomes more complex and harder to maintain

Engineering Contradiction:
Improvedriver visibility controlVSAvoidsystem maintenance
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

The climate control system is divided into modular segments (lower blower, upper blower, heating elements, air flow chambers) that can be independently accessed and serviced. This segmentation allows technicians to repair or replace specific components without disassembling the entire system, simplifying maintenance despite the system's comprehensiveness.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively clears ice and snow from the upper windshield, enhancing driver visibility and safety by providing a comprehensive climate control system that can be adapted for various applications beyond automotive use, including comfort and medical settings.

Implementation Method 1

providing conductive heating and cooling

Methodology Applied
Scientific EffectConductive heating: Conduction (thermal)

Implementation Method 2

The heating and cooling coils contain resistive heating elements

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

providing conductive heating and cooling

Methodology Applied
Scientific EffectConductive cooling: Conduction (thermal)

Implementation Method 4

a first side of the covering provides a solid state heat transfer device to move heat out of the cooling coils to a heat sinking surface

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 5

A plurality of flexible air flow chambers inside the covering provide air flow over the heating and cooling coils

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS9040876B2Multi purpose heating and cooling safety device
Publication Date: 2015.05.26 BIXLER DICK
  • US9040876B2 patent drawing
  • US9040876B2 patent drawing
  • US9040876B2 patent drawing

AI summary

A heating and cooling device is disclosed. The device has an outer covering, and a plurality of heating and cooling coils within the covering. A plurality of flexible air flow chambers inside the covering provide air flow over the heating and cooling coils, and a plurality of vents exit the outer covering from the plurality of air conduits.