Vehicle Windshield Heating Control for Frost and Moisture Removal

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Solution Overview

Problem

Existing vehicle heating, ventilation, and air-conditioning (HVAC) systems consume excessive energy when removing frost or moisture from windshield glass, as they operate at maximum temperature regardless of the condition.

Innovation Solution

A vehicle HVAC system that includes a control unit to recognize internal and external environments, determine whether frost or moisture is present on the windshield, and adjust the heating mode accordingly, optimizing energy usage between defrosting and dehumidifying modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the heating wire operates at the highest temperature to remove frost or moisture, then the frost or moisture is quickly removed, but excessive energy is consumed

Engineering Contradiction:
Improvedefrosting speedVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The heating system dynamically adjusts its operating temperature based on the detected condition (frost or moisture). The control unit switches between first heating temperature (for frost) and second heating temperature (for moisture), making the system adaptive rather than static. This resolves the contradiction by applying high temperature only when necessary for rapid defrosting, while using lower temperature for moisture removal to conserve energy.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the heating parameter (temperature) based on the detected condition. By detecting whether frost or moisture is present and accordingly selecting different heating temperatures, the system optimizes energy consumption while maintaining effective clearing performance. This parameter change approach allows the system to avoid excessive energy consumption during moisture removal while preserving quick defrosting capability when frost is detected.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the heating wire operates at the highest temperature, then frost is effectively removed, but the system cannot distinguish between frost and moisture conditions

Engineering Contradiction:
Improvedefrosting effectivenessVSAvoidcondition recognition capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The control unit performs preliminary detection of the windshield condition (frost or moisture) before initiating heating. This preliminary action allows the system to identify the specific condition and prepare the appropriate heating strategy in advance, ensuring reliable defrosting effectiveness while adapting to the actual condition rather than always using maximum temperature.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from the collection unit that detects frost or moisture conditions to control the heating operation. This closed-loop feedback mechanism ensures the heating system responds appropriately to actual windshield conditions, maintaining reliable defrosting effectiveness while avoiding unnecessary high-temperature operation when only moisture is present, thus improving adaptability.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system efficiently removes frost or moisture while minimizing energy consumption by precisely controlling the heating part based on determined modes, ensuring effective windshield clearing and reduced operational costs.

Implementation Method 1

a heating part disposed in a windshield glass of a vehicle and configured to heat the windshield glass

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12344074B2Heating, ventilation, and air-conditioning device for a vehicle
Publication Date: 2025.07.01 HYUNDAI MOTOR CO LTD
  • US12344074B2 patent drawing
  • US12344074B2 patent drawing
  • US12344074B2 patent drawing

AI summary

A heating, ventilation, and air-conditioning device includes: a heating part disposed in a windshield glass of a vehicle and configured to heat the windshield glass; a collection part configured to collect state information on a state of the windshield glass and environment information on internal and external environments of the vehicle; and a control part. The control part is configured to determine a defrosting or dehumidifying mode for the windshield glass based on the state information or the environment information collected by the collection part and to control an operation of the heating part depending on the determined defrosting or dehumidifying mode.