Windshield HUD Layout for High-Resolution Display Without Sunlight Damage

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Solution Overview

Problem

Existing head-up-display apparatuses face challenges in achieving high resolution and durability due to sunlight penetration, which damages liquid crystal panels and polarizers, and struggle with downsizing while maintaining performance.

Innovation Solution

The system employs a windshield glass as a reflection surface, using a polarizer to absorb P-polarized sunlight and a light-direction converting panel to project high-resolution images, ensuring the images are reflected at a safe distance from the driver's line of sight, and incorporates a large-scale high-resolution image display apparatus to provide varying image sizes and resolutions on the windshield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a small liquid crystal display element is used for downsizing, then the set size is reduced, but the resolution of the projection images deteriorates

Engineering Contradiction:
Improveset sizeVSAvoidimage resolution
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent transitions from a 2D liquid crystal display panel to a 3D volumetric display structure using multiple light sources arranged in a spatial configuration. This allows high-resolution imaging without requiring a large flat panel surface area, thus achieving downsizing while maintaining resolution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent uses multiple light sources to create multiple copies of the same image information in different spatial positions. These copied light paths are then combined through optical elements to form a high-resolution projection, effectively achieving high resolution without a large display element.

Inventive Principle:
Principle #26Copying

2Ease of operation

If the windshield glass reflects image light to display information, then the driver can observe virtual images, but sunlight penetration damages the liquid crystal panel and polarizer

Engineering Contradiction:
Improveimage observabilityVSAvoidsunlight damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent removes the vulnerable liquid crystal panel and polarizer from the direct sunlight path by replacing them with LED light sources and optical elements that are more resistant to thermal damage. The harmful sunlight is effectively extracted from the system by eliminating the sensitive components it would otherwise damage.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces expensive, heat-sensitive liquid crystal panels with more durable LED light sources that can withstand sunlight exposure. While LEDs have a finite lifespan, they are significantly more resistant to thermal damage from sunlight, making them suitable for automotive applications where sunlight exposure is inevitable.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Illumination intensity

If a concave mirror is used to enlarge images for the driver, then virtual images are provided, but sunlight collection damages the images on the liquid crystal panel

Engineering Contradiction:
Improvevirtual image brightnessVSAvoidsunlight concentration damage
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful concentrated sunlight into a beneficial effect by using the same concave mirror to concentrate LED light sources. The mirror that would normally concentrate harmful sunlight is repurposed to concentrate beneficial LED light, creating bright virtual images while eliminating the damage problem by replacing the vulnerable liquid crystal panel with heat-resistant LEDs.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces LED light sources as an intermediary between the concave mirror and the projection system. These LEDs serve as a heat-resistant intermediary that can withstand the concentrated light from the mirror without damage, unlike the previous liquid crystal panel. This intermediary allows the mirror to function effectively without causing damage to the display components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for high-resolution, distortion-corrected virtual images on the windshield, reducing sunlight-induced damage and enhancing image quality, while enabling downsizing of the display apparatus without compromising performance.

Implementation Method 1

a polarizer to absorb P-polarized sunlight

Methodology Applied
Scientific EffectPolarisation: Polarisation

Implementation Method 2

causing a windshield glass of a vehicle to reflect image light to display image information

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a light-direction converting panel to project high-resolution images

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12038580B2In-vehicle information display system and information display apparatus
Publication Date: 2024.07.16 MAXELL LTD
  • US12038580B2 patent drawing
  • US12038580B2 patent drawing
  • US12038580B2 patent drawing

AI summary

An information display apparatus that displays image information on a vehicle includes a HUD apparatus projecting a large-scale virtual image onto a distant position and serving as a first information display apparatus 100 arranged between a windshield glass 6 of the vehicle and an instrument panel, and effectively displays a plurality of pieces of the image information by making coordination with a second information display apparatus 48 close to the windshield glass 6, the second information display apparatus causing a transparent dispersion sheet in the windshield glass to directly reflect a screen of a large-scale high-resolution image display panel so that the screen is observed by the driver.