Windshield Weakening Zone for Pedestrian Impact Energy Absorption

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Solution Overview

Problem

Modern windshields can cause serious injuries to vulnerable road users due to their structural strength, despite existing safety measures like automated braking, and there is a need for improved integration of safety features that do not obscure the driver's view.

Innovation Solution

A windshield system with a weakening arrangement integrated adjacent to or inside existing components like rear-view devices or sensors, which weakens the structural integrity to absorb impact energy from vulnerable road users, using actuators and weakening devices like pyrotechnic or mechanical means.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the windshield is made strong to protect vehicle occupants, then the safety of passengers is improved, but the injury risk to vulnerable road users increases

Engineering Contradiction:
Improvesafety of passengersVSAvoidinjury risk to vulnerable road users
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by creating a specific weakened zone in the lower portion of the windshield where impact with vulnerable road users is most likely to occur. This is achieved through a gradient in the glass structure, with a first layer having different properties than a second layer, allowing the windshield to be strong overall for passenger protection while having a specific region that is more compliant for pedestrian safety.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The windshield is segmented into multiple layers with different structural properties. The patent describes a multi-layer glass structure where at least one layer has a gradient in its properties, creating distinct zones within the windshield that serve different safety functions - the upper portions maintain strength for occupant protection while lower portions are designed to be more compliant for vulnerable road user safety.

Inventive Principle:
Principle #1Segmentation

2Reliability

If additional safety components are added to the windshield, then the protection for vulnerable road users is improved, but the driver's view is obscured

Engineering Contradiction:
Improveprotection for vulnerable road usersVSAvoiddriver's view clarity
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent merges the safety function directly into the windshield structure itself rather than adding separate components. The weakened zone and gradient glass structure are integrated into the windshield's core architecture, eliminating the need for additional external safety devices that would obstruct the driver's view while still providing the required protection function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts the safety function from separate additive components and embeds it directly into the windshield's structural design. By incorporating the compliance zone and gradient structure into the windshield itself, the solution avoids adding external elements that would block the driver's field of view while maintaining the protective function.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces the impact force on vulnerable road users by controlled windshield weakening, enhancing safety without obstructing the driver's view and utilizing existing vehicle components for integration.

Implementation Method 1

a pyrotechnic device arranged to damage said windshield

Methodology Applied
Scientific EffectPyrotechnic combustion: Combustion

Implementation Method 2

a pyrotechnic device arranged to damage said windshield

Methodology Applied
Scientific EffectExplosion: Explosion

Data Source

PatentUS20260008430A1Windshield system for a vehicle
Publication Date: 2026.01.08 VOLVO CAR CORP
  • US20260008430A1 patent drawing

AI summary

A windshield system for a vehicle, the windshield system including: a windshield; a component arrangement, the component arrangement being attached to the windshield and including one or more components, the one or more components relating to at least one of: a rear-view device or a sensor; and a weakening arrangement configured to weaken a structural integrity of the windshield in case the vehicle is about to collide with a vulnerable road user, the weakening arrangement being arranged adjacent to and/or inside the component arrangement.