Wine Aging in Pressure Vessel with Spring Return Cork
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Solution Overview
Problem
Current methods for aging bottled wine are either expensive due to long storage times or risk contamination when using unconventional methods like underwater aging, which are not permissible in the United States for resale.
Innovation Solution
A method involving a spring return device to secure the cork, placing the bottle in a low-oxygen atmosphere bag, and then pressurizing a temperature-controlled pressure vessel to accelerate aging while preventing oxidative spoilage, allowing for rapid aging of wine in dry conditions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If wine is aged naturally in the bottle for several years to reach peak maturity, then the wine quality is improved, but the storage time and cost increase significantly
Solution Approach 1:
The patent applies parameter changes by subjecting the wine to elevated pressure conditions (e.g., 3-10 times atmospheric pressure) and controlled temperature fluctuations within a pressure vessel. These parameter modifications accelerate the chemical reactions and physical processes involved in wine aging, enabling the wine to reach peak maturity much faster than under normal storage conditions, thus resolving the contradiction between quality improvement and time loss.
Solution Approach 2:
The patent employs periodic action through cyclic pressure changes and temperature variations in the aging process. The wine is subjected to repeated cycles of pressurization and depressurization, along with temperature fluctuations, which simulate and intensify the natural aging process. This periodic stimulation accelerates maturation while maintaining wine quality, effectively reducing the required storage time.
2Productivity
If unconventional aging methods like underwater aging are used to reduce storage time, then the aging speed is improved, but the wine becomes contaminated with seawater, contaminants, and microorganisms
Solution Approach 1:
The patent uses an inert or controlled atmosphere within the pressure vessel to prevent contamination during accelerated aging. The vessel is sealed and maintains a controlled environment that excludes harmful external factors such as seawater, contaminants, and microorganisms. This allows the wine to be aged rapidly under elevated pressure and temperature conditions without introducing contamination, thus resolving the contradiction between aging speed and contamination prevention.
Solution Approach 2:
The pressure vessel acts as an intermediary between the wine and the external environment. It provides a controlled medium that enables accelerated aging through pressure and temperature control while simultaneously protecting the wine from harmful external contaminants. This intermediary structure allows the benefits of unconventional aging methods to be achieved without their associated risks.
3Device complexity
If the cork is left loose in the bottle during pressurized aging, then the device complexity is reduced, but the cork pushes into the bottle and causes wine adulteration
Solution Approach 1:
The patent replaces complex mechanical cork securing mechanisms with a simpler approach using elastic bands or rubber bands placed around the bottle neck. This substitution maintains the necessary function of preventing cork intrusion while significantly reducing device complexity. The elastic bands provide sufficient restraining force to counteract cork movement during pressurization without requiring complex mechanical systems.
Solution Approach 2:
The patent employs simple, inexpensive elastic bands that can be easily applied and removed as a temporary measure during the aging process. These disposable or reusable elastic bands serve their purpose effectively during pressurized aging and can be discarded or replaced, avoiding the need for complex, expensive, or permanent cork securing mechanisms while preventing wine adulteration.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This method enables wine to age at a rate of at least 10 times faster than natural aging, achieving equivalent results of 30 months in just 90 days without contamination, while adhering to regulatory standards.
Implementation Method 1
pressurizing the pressure vessel and allowing the bagged bottle to age within the pressure vessel
Implementation Method 2
applying a spring return device to the cork to prevent the cork from pushing into the bottle during aging
Implementation Method 3
placing the bottle into a modified atmosphere (MAP) bag and sealing the bag
Data Source
AI summary
A method for rapidly aging a beverage in dry conditions may include removing a cork covering from a bottle plugged with a cork, wherein the bottle houses a volume of the beverage; applying a spring return device to the cork to prevent the cork from pushing into the bottle during aging; placing the bottle into a bag and sealing the bag; placing the bagged bottle into a pressure vessel; pressurizing the pressure vessel and allowing the bagged bottle to age within the pressure vessel for a desired period of time; depressurizing the pressure vessel; and removing the bottle from the pressure vessel and from the bag.
