Compressor in Wing Box Plenum for Laminar Flow Control

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Solution Overview

Problem

Existing hybrid laminar flow control systems for aircraft are hindered by size, complexity, weight, and high maintenance costs due to the need for extensive piping and ducting systems, which also complicate sealing and accessibility.

Innovation Solution

An aerodynamic body with a load-bearing supporting structure featuring a hollow chamber as a low-pressure suction plenum, integrated compressor, and a perforated panel skin without pipes or valves, where the compressor is located inside the suction plenum to create negative pressure and suck air through the panel skin's openings, reducing complexity and weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional piping systems are used to connect suction openings to the suction system, then the system can effectively maintain laminar boundary layer flow, but the size, complexity, weight and cost of the system increase significantly

Engineering Contradiction:
Improvelaminar boundary layer flow maintenanceVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the suction openings directly into the hollow structural elements (wing box ribs, spars, or leading edge) of the aircraft wing. The structural elements themselves serve as the suction plenum chambers, eliminating the need for separate piping systems. This integration reduces system complexity while maintaining the ability to extract boundary layer air for laminar flow control.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hollow structural elements of the wing box serve dual functions: providing structural support and acting as suction plenum chambers for laminar flow control. By making the structural elements multi-functional, the patent eliminates dedicated piping systems while maintaining suction capability across the wing surface.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If extensive piping systems are used for suction, then air can be effectively removed from the boundary layer, but the weight of the system increases

Engineering Contradiction:
Improveboundary layer suction effectivenessVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent combines the suction plenum chambers with the load-bearing structural elements of the wing box. By using the existing hollow structural space for suction purposes, no additional weight is added for separate piping systems. The structural elements themselves become the air removal pathways.

Inventive Principle:
Principle #5Merging (Combining)

3Stress or pressure

If multiple suction components and dedicated vacuum tight joints are used, then the suction system can maintain low pressure areas, but sealing becomes extremely demanding and maintenance effort increases

Engineering Contradiction:
Improvelow pressure maintenanceVSAvoidmaintenance accessibility
Core Design Contradiction:
Stress or pressureVSEase of repair

Solution Approach 1:

The patent integrates the suction plenum chambers directly into the modular structural elements of the wing box. This integration reduces the number of external connections and joints required, simplifying sealing requirements. The structural elements themselves form the sealed chambers, eliminating the need for numerous dedicated vacuum tight joints between separate components.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If traditional suction systems with multiple components are used, then laminar flow control can be achieved, but the cost and maintenance time increase

Engineering Contradiction:
Improvelaminar flow controlVSAvoidmaintenance efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent merges the suction system with the primary structural elements of the wing, which are already integral to the aircraft airframe. This integration eliminates the need for separate, easily-damaged piping systems that require frequent maintenance. The structural elements serve dual purposes, reducing overall system complexity and maintenance requirements.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design eliminates the need for pipes and ducts, simplifies maintenance, and reduces weight and cost, enabling broader application of hybrid laminar flow control while maintaining a laminar boundary layer for improved fuel efficiency and reduced emissions.

Implementation Method 1

the compressor is located inside the hollow chamber respectively inside the low-pressure suction plenum and the inlet of the compressor protrudes into the low-pressure suction plenum and the outlet sticks out of the low-pressure suction plenum into an ambient pressure compartment so that a low-pressure within the low-pressure suction plenum established by the compressor results in air suction through the openings of the perforated panel skin

Methodology Applied
Scientific EffectNegative pressure: Pressure Gradient

Implementation Method 2

If a negative pressure is applied to the low-pressure suction plenum, air from the area of the outer surface of the perforated panel skin is sucked into low-pressure suction plenum. This allows the necessary amount of the boundary layer at the outer surface of the perforated panel skin to be extracted.

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 3

Hybrid laminar flow control (HLFC) systems have been developed for aircraft in an attempt to stabilize the laminar boundary layer flow and to prevent the transition from a laminar boundary layer flow to a turbulent boundary layer flow as long as possible. A laminar boundary layer flow at the outer flow surfaces of an aircraft can reduce the airframe drag

Methodology Applied
Scientific EffectLaminar boundary layer flow: Laminar Flow

Data Source

PatentEP4091933A1Aerodynamic body for flying objects
Publication Date: 2022.11.23 AERNNOVA AEROSPACE SAU
  • EP4091933A1 patent drawingFigure 1
  • EP4091933A1 patent drawing
  • EP4091933A1 patent drawing

AI summary

The invention relates to an aerodynamic body for flying objects having a hybrid laminar flow control, wherein the aerodynamic body comprises: - a load bearing supporting structure (11) having at least one hollow chamber forming a low-pressure suction plenum (18); - a perforated panel skin (20) arranged on the supporting structure of the aerodynamic body having an outer surface (23), the perforated panel skin has a plurality of openings being in fluid communication with the low-pressure suction plenum; and - at least one compressor (40) having at least one inlet (41) and at least one outlet (42); characterized in that - the compressor is located inside the hollow chamber; and - the inlet of the compressor protrudes into the low-pressure suction plenum and the outlet sticks out of the low-pressure suction plenum into an ambient pressure compartment so that a low-pressure within the low-pressure suction plenum established by the compressor results in air suction through the openings of the perforated panel skin.