Distributed Wing Flap Actuation With Local Hydraulic Backup

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Solution Overview

Problem

Conventional trailing edge wing flap systems become inoperable in the event of a partial or complete failure of the hydraulic system, leaving aircraft without the ability to change or control wing flap positions.

Innovation Solution

The distributed trailing edge wing flap system incorporates actuators that can be hydraulically driven by the aircraft's hydraulic systems and independently powered by local power units (LPUs) connected to the electrical system, allowing for the restoration and maintenance of wing flap positions even in the event of hydraulic system failure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional hydraulic systems are used to drive wing flap actuators, then the system structure is simple and easy to operate, but the system becomes inoperable in the event of hydraulic system failure

Engineering Contradiction:
Improvewing flap operabilityVSAvoidactuator power system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the actuator power system into multiple independent segments: each actuator can be powered by either the central hydraulic system or its own local power unit (LPU), allowing independent operation of each flap actuator even when other segments fail

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the power source parameter from a single hydraulic source to dual power sources (hydraulic and electrical), enabling the actuators to switch between different energy states and maintain operation under varying system conditions

Inventive Principle:
Principle #35Parameter changes

2Reliability

If local power units are added to each actuator for independent operation, then the system reliability is improved, but the device complexity and weight increase

Engineering Contradiction:
Improvehydraulic system redundancyVSAvoidpower unit distribution
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Local power units are pre-installed at each actuator location and pre-filled with hydraulic fluid, enabling immediate independent operation when central hydraulic system failure occurs without requiring complex real-time switching mechanisms

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Each local power unit is designed to be self-contained and self-sufficient, capable of independently powering its associated actuator without requiring complex coordination or control from other system components

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures the aircraft can maintain and control wing flap positions, preventing asymmetries and ensuring safe operation by providing a backup power source for the actuators, thus overcoming the limitations of conventional systems.

Implementation Method 1

first local power unit configured to generate third pressurized hydraulic fluid to independently power the first actuator

Methodology Applied
Scientific EffectHydraulic fluid pressurization: Hydraulic Press

Implementation Method 2

first actuator configured to move the first flap relative to the first fixed trailing edge... configured to be hydraulically driven via third pressurized hydraulic fluid supplied by the first local power unit

Methodology Applied
Scientific EffectHydraulic actuation: Hydraulic Press

Data Source

PatentEP3909847B1Distributed trailing edge wing flap systems
Publication Date: 2023.08.09 THE BOEING CO
  • EP3909847B1 patent drawingFigure 1
  • EP3909847B1 patent drawingFigure 2
  • EP3909847B1 patent drawingFigure 3

AI summary

A wing flap system (300) for an aircraft, comprising four flaps (112,114,118,120) configured to be moved between respective deployed positions and respective retracted positions, the flaps being configured to be moved relative to fixed trailing edges (110,116) of the wings (102,104) of the aircraft, eight actuators (302,304,306,308,310,312,314,316) configured to move the flaps relative to the fixed trailing edges, respective ones of the actuators being configured to be hydraulically driven via first pressurized hydraulic fluid to be supplied by a first hydraulic system (334) of the aircraft, respective ones of the actuators being configured to be hydraulically driven via second pressurized hydraulic fluid to be supplied by a second hydraulic system (338) of the aircraft; and four local power units, four of the actuators being configured to be independently hydraulically driven via pressurized hydraulic fluid to be supplied by the local power units.