Wing-Fuselage Joint Using Spherical Bearings for Shear Load Transfer

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Solution Overview

Problem

Current wing-fuselage joint connections in aircraft face challenges such as flexibility restrictions, high manufacturing complexity and cost, stress concentrations, and the need for rapid assembly and disassembly, while also requiring specialized analysis due to bending moment transfer.

Innovation Solution

A wing-fuselage joint using spherical bearings and supporting structures that allow for high strength and flexibility, transferring shear forces in multiple directions while minimizing bending moments, enabling quick assembly and disassembly, and reducing fuselage size and manufacturing complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If pin joints are used to attach wing to fuselage, then structural connection is achieved, but flexibility is restricted and manufacturing complexity increases

Engineering Contradiction:
Improvestructural connectionVSAvoidmanufacturing complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The joining member is divided into multiple functional segments: a platform that couples to the fuselage, brackets that couple to the wing spar, and spherical bearings that enable relative motion. This segmentation allows each component to perform its specific function independently, reducing overall manufacturing complexity while maintaining structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces spherical bearings that allow the wing to pivot and translate relative to the fuselage, transforming the rigid pin joint into a dynamic connection. This enables the structure to adapt to flight loads and thermal expansion, reducing manufacturing constraints while maintaining strength.

Inventive Principle:
Principle #15Dynamics

2Force

If traditional wing-fuselage joints are used, then load transfer is achieved, but bending moment transfer increases fuselage complexity

Engineering Contradiction:
Improveload transferVSAvoidfuselage complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The spherical bearings enable the wing to pivot and translate, converting bending moments into simpler shear forces that are easier to manage. This dynamic connection reduces the complexity of fuselage structure while maintaining effective load transfer capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention extracts the bending moment transfer function from the fuselage structure by allowing relative motion at the joint. This separates the load transfer function from the fuselage structural requirements, simplifying fuselage design while maintaining load transfer capability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Strength

If rigid connections are used, then structural integrity is maintained, but assembly and disassembly time increases

Engineering Contradiction:
Improvestructural integrityVSAvoidassembly time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The joining member is designed as an integrated assembly of platform, brackets, and spherical bearings that can be installed as a single unit. This segmentation allows for rapid assembly while maintaining structural integrity through the coordinated function of its components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spherical bearings are pre-assembled within the joining member, allowing the entire assembly to be quickly installed without complex field adjustments. The dynamic capabilities are built-in during manufacturing, reducing on-site assembly time while preserving structural integrity.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If spherical bearings are used to allow wing movement, then flexibility is improved, but device complexity increases

Engineering Contradiction:
ImproveflexibilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The spherical bearings are integrated within the joining member assembly, combining the bearing function with the structural connection function. This merging reduces the number of separate components and simplifies the overall device while maintaining flexibility.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The joining member serves multiple functions simultaneously: it provides structural connection, enables relative motion through spherical bearings, and transfers loads. This multi-functionality reduces the need for separate components, thereby reducing device complexity while improving flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The joint effectively transfers shear forces to the fuselage while minimizing bending moments, reducing fuselage complexity and cost, and allowing for rapid assembly, while maintaining structural integrity under various loads.

Implementation Method 1

a first bearing, the first bearing including a first spherical bearing that allows the mounting platform to pivot in a first plane and translate in a second direction perpendicular in relation to the first plane

Methodology Applied
Scientific EffectSpherical bearing: Ball Bearing

Implementation Method 2

a second bearing, the second bearing including a second spherical bearing that allows the mounting platform to pivot in a second plane and translate in a first direction aligned with the first plane

Methodology Applied
Scientific EffectSpherical bearing: Ball Bearing

Data Source

PatentUS20250276780A1Wing-Fuselage Joint
Publication Date: 2025.09.04 PIPISTREL D O O
  • US20250276780A1 patent drawing
  • US20250276780A1 patent drawing
  • US20250276780A1 patent drawing

AI summary

A wing fuselage joint for an aircraft having joining members which include a first configuration and a second configuration. The joining members of the first configuration include a platform and bracket configured to pivot in a lateral plane and translate in a longitudinal direction. The joining members of the second configuration include a platform and bracket configured to pivot in a longitudinal plane and translate in a lateral direction. The joining members of either configuration join the fuselage structure and the spar of an aircraft together.