Winglet Cap Lighting With TIR and Prismatic Lens Redirection

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Solution Overview

Problem

Existing aircraft winglets lack effective illumination and decorative design, with navigation lights typically positioned at the wingtip, leading to bland appearance and missed branding opportunities.

Innovation Solution

A system incorporating a TIR lens and prismatic lens to redirect light through holes in the winglet cap, using LEDs for illumination, ensuring light is transmitted perpendicular to the curved surface for enhanced visibility and branding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If navigation lights are positioned at the wingtip, then visibility for pilots is improved, but the decorative appearance and branding opportunities are lost

Engineering Contradiction:
ImprovevisibilityVSAvoiddecorative appearance
Core Design Contradiction:
Illumination intensityVSShape

Solution Approach 1:

The lighting system is segmented into multiple LED sources distributed along the winglet, with each LED illuminating a specific section. This allows both functional visibility and decorative customization by controlling different segments independently

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from traditional point-source navigation lights to a distributed linear lighting arrangement along the winglet edge, adding dimensional coverage while maintaining visibility function and enabling decorative patterns

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If a TIR lens and prismatic lens are used to redirect light perpendicular to the curved winglet cap surface, then light transmission efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight transmission efficiencyVSAvoidlens arrangement complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The TIR lens andprismatic lens act as intermediary optical elements between the LED light source and the winglet cap surface, mediating the light path to achieve perpendicular transmission that maximizes visibility while maintaining a clean exterior appearance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The optical system changes the parameters of light transmission by using total internal reflection to redirect light at specific angles, ensuring optimal perpendicular incidence on the curved winglet cap surface for maximum light output efficiency

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If the prismatic lens bends light toward the inside surface of the winglet cap, then decorative illumination is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedecorative illumination qualityVSAvoidlens positioning and orientation precision
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The prismatic lens is pre-configured with fixed geometric angles during manufacturing to automatically bend light at the correct angles toward the winglet cap surface, eliminating the need for complex field adjustments and reducing installation precision requirements

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides improved decorative lighting and visibility on aircraft winglets, promoting brand identity through controlled color patterns and enhancing aerodynamic features.

Implementation Method 1

a total internal reflection (TIR) lens positioned in proximity to the light source; and a prismatic lens positioned between the light source and the winglet cap, where light produced by the light source reflects off a surface of the TIR lens

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

the prismatic lens bends the light and directs the light toward an inside surface of the winglet cap

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentEP4378835B1Exterior decorative lighting
Publication Date: 2026.01.28 GOODRICH CORP
  • EP4378835B1 patent drawingFigure 1
  • EP4378835B1 patent drawingFigure 2
  • EP4378835B1 patent drawingFigure 3

AI summary

A system is provided for illuminating a winglet cap (120) of a winglet (108). The system includes the winglet cap (120), a light source (306), a total internal reflection (TIR) lens (302) positioned in proximity to the light source (306), and a prismatic lens (408) positioned between the light source (306) and the winglet cap (120). In the system, light produced by the light source (306) reflects off a surface of the TIR lens (302) and passes through the prismatic lens (408). In the system, the prismatic lens (408) bends the light and directs the bent light toward an inside surface of the winglet cap (120).