Winter Tire Rubber Composition for Ice Grip and Low Rolling Resistance
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Solution Overview
Problem
Current winter tires face challenges in providing advanced performance on ice while maintaining low rolling resistance, and they often compromise on snow, wet, and dry handling performance.
Innovation Solution
A rubber composition combining low and high glass transition temperature polybutadiene rubbers with polyisoprene, along with high amounts of plasticizers and silica, to enhance grip and hysteresis properties, thereby improving ice performance and reducing rolling resistance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional winter tire rubber compositions are used to improve grip on ice, then ice performance is improved, but rolling resistance increases
Solution Approach 1:
The patent applies parameter changes by carefully controlling the glass transition temperatures of the rubber components. It uses a first polybutadiene rubber with Tg of -80°C to -105°C and a second polybutadiene rubber with Tg of -20°C to -40°C, along with polyisoprene and plasticizers having specific Tg ranges. This precise parameter control allows the rubber composition to maintain optimal elasticity and grip on ice while minimizing energy loss through reduced rolling resistance.
Solution Approach 2:
The patent employs composite materials by combining multiple rubber types in specific proportions: 35-60 phr first polybutadiene rubber, 5-30 phr second polybutadiene rubber, and 10-60 phr polyisoprene. This composite approach creates a synergistic effect where each component contributes different properties, achieving both superior ice grip and acceptable rolling resistance that cannot be obtained with single rubber types.
2Reliability
If rubber composition is optimized for ice performance, then grip on ice is improved, but snow, wet and dry handling performance deteriorates
Solution Approach 1:
The patent uses parameter changes by selecting rubber components with complementary glass transition temperatures. The first polybutadiene rubber (Tg: -80°C to -105°C) provides low-temperature flexibility for ice grip, while the second polybutadiene rubber (Tg: -20°C to -40°C) and polyisoprene maintain elasticity across broader temperature ranges, ensuring acceptable performance on snow, wet, and dry surfaces.
Solution Approach 2:
The patent applies local quality by assigning different functional roles to different rubber components based on their properties. The low-Tg first polybutadiene rubber specifically targets ice contact performance, while the higher-Tg second polybutadiene rubber and polyisoprene provide general-purpose handling characteristics, creating a composition with spatially differentiated functional properties.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The rubber composition achieves improved grip on ice and reduced rolling resistance without compromising on snow, wet, and dry handling performance, making it suitable for frequent icy road conditions.
Implementation Method 1
from 40 phr to 120 phr of at least one plasticizer having a glass transition temperature within a range of -40°C to -110°C
Implementation Method 2
The compound according to the present invention provides good grip at very low temperatures and good hysteresis properties which translate into a limited rolling resistance of the tire
Data Source
AI summary
A rubber composition and a tire comprising such a rubber composition is disclosed. The rubber composition comprises 35 phr to 60 phr of a first polybutadiene rubber having a glass transition temperature within a range of from -80°C to -105°C; 5 phr to 30 phr of a second polybutadiene rubber having a glass transition temperature within a range of from -20°C to -40°C; 10 to 60 phr of polyisoprene selected from one or more of synthetic polyisoprene and natural rubber; 30 phr to 200 phr of at least one filler; and 40 phr to 120 phr of at least one plasticizer having a glass transition temperature within a range of from -40°C to -110°C.


