On-Demand Wipe Pre-Wetting Reservoir for Disinfection Contact Time

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Solution Overview

Problem

Current pre-wet disposable wipes and towels often dry out over time, leading to ineffective disinfection due to user error and evaporation of disinfectant solutions, compromising infection control in healthcare and other industries.

Innovation Solution

A disposable towel pre-wetting device with a lid and bowl reservoir that releases fluid on demand as towels are extracted, allowing for adjustable fluid volume and ensuring towels remain wet at the point of use, addressing uneven liquid distribution and evaporation issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If towels are pre-wetted with disinfectant solution at manufacturing, then disinfection capability is provided, but the solution evaporates over time causing the towels to dry out and become ineffective

Engineering Contradiction:
Improvedisinfection efficacyVSAvoidcontact time maintenance
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The device separates the disinfectant solution storage from the towel storage, with the solution held in a reservoir and applied on-demand to individual towels as they are dispensed. This segmentation prevents premature evaporation by isolating the solution until the moment of use.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system pre-prevents evaporation by storing the disinfectant solution in a sealed reservoir and only releasing it when a towel is pulled through the dispensing mechanism. This preliminary protection of the solution ensures it remains effective until application.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If towels are kept wet to maintain disinfection, then infection control is improved, but evaporation and drying out occur over time compromising effectiveness

Engineering Contradiction:
Improveinfection controlVSAvoiddisinfectant solution
Core Design Contradiction:
Object-affected harmful factorsVSLoss of substance

Solution Approach 1:

The dispensing mechanism is designed so that the act of pulling a towel through the device automatically triggers the release of the appropriate amount of disinfectant solution. The system self-regulates the wetting process without requiring user intervention, ensuring consistent application.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system transitions from a static pre-wetted state to a dynamic on-demand wetting mechanism. The disinfectant solution is released in response to user action (towel withdrawal), adapting the wetting timing and amount to actual usage needs and minimizing evaporation losses.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If towels are dispensed from a container, then convenient access is provided, but uneven liquid distribution and drying occur

Engineering Contradiction:
Improvetowel accessVSAvoidliquid distribution uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The device introduces a fluid delivery mechanism as an intermediary between the disinfectant reservoir and the towels. This intermediary system ensures uniform distribution of the solution across the towel surface as it passes through the dispensing channel, eliminating the uneven distribution problem.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If disinfectant solution is applied to towels at manufacture, then product readiness is achieved, but user error in application leads to insufficient contact time

Engineering Contradiction:
Improveproduct readinessVSAvoidcontact time adherence
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system ensures proper disinfectant application by design rather than relying on user knowledge or skill. The mechanical dispensing mechanism automatically applies the correct amount of solution to each towel, eliminating user error in application and ensuring compliance with contact time requirements.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures consistent wetting of towels, enhancing disinfection efficacy and reducing the risk of infection by maintaining the required contact time for disinfectants, thereby improving infection control and user confidence.

Implementation Method 1

A disposable towel pre-wetting device with a lid and bowl reservoir that releases fluid on demand as towels are extracted

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

releases fluid on demand as towels are extracted

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 3

current pre-wet disposable wipes and towels often dry out over time, leading to ineffective disinfection due to user error and evaporation of disinfectant solutions

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS12116190B2Devices for pre-wetting wipes at point of use and methods of use
Publication Date: 2024.10.15 P2P CONNECT LLC
  • US12116190B2 patent drawing
  • US12116190B2 patent drawing
  • US12116190B2 patent drawing

AI summary

The present invention generally provides a towel wetting or pre-wetting device for the wetting of towels at the point of use. More specifically, the present invention provides for disposable towel pre-wetting devices which provide a point of use wetting for cleaning and disinfecting wipes or towels. Embodiments allow for activation of the towel pre-wetting device with a towel through the lid which temporarily unseals the bowl from the cap allowing fluid to be released from the reservoir to pre-wet a towel as it is extracted through the lid. Embodiments allow for the adjustment of the bowl relative to the cap which controls the volume of fluid to be released to wet the towel. The pre-wetting device is intended to be affixed to the top of a cylinder of towels. Thus the present invention solves the unmet need of providing for wet cleaning wipes or towels at the point of use.